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A method of laser-mig hybrid welding

A hybrid welding and laser technology, applied in laser welding equipment, welding equipment, metal processing equipment, etc., can solve problems such as low production efficiency, cumbersome workpiece displacement process, high yield strength and tensile strength

Active Publication Date: 2020-11-27
XIAN COAL MINING MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

The main structure of the electric control box in the shearer is made of Q690 high-strength steel material. The traditional welding method of the main structure of the electric control box is manual welding or arc welding. The process of workpiece displacement during welding is cumbersome and the production efficiency is low; High-strength welded structural steel, with high yield strength and tensile strength, poor quality stability, low explosion-proof and anti-seismic performance

Method used

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Experimental program
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Effect test

Embodiment 1

[0061] Such as figure 1 and figure 2 Shown, method of the present invention comprises the following steps:

[0062] Step 1. Processing of Q690 high-strength steel sample block:

[0063] Process the first Q690 high-strength steel sample 1 and the second Q690 high-strength steel sample 2; wherein, the first Q690 high-strength steel sample 1 includes a first horizontal part 1-1 and is integrally formed with the first horizontal part 1-1 The first right-angled trapezoidal part 1-2, the length of the bottom surface of the first right-angled trapezoidal part 1-2 is less than the length of the first horizontal part 1-1; the structure of the second Q690 high-strength steel sample 2 is the same, including the second The horizontal part 2-1 and the second right-angled trapezoidal part 2-2 integrally formed with the second horizontal part 2-1, the length of the bottom surface of the second right-angled trapezoidal part 2-2 is shorter than that of the second horizontal part 2-1 length...

Embodiment 2

[0113] In this embodiment, the difference from Embodiment 1 is that the horizontal spacing of the gap in step 301 is 2.2 mm, and the Nth gap in step 3043 2 The distance between the surface of the lower solder layer and the surface of the first horizontal part 1-1 and the second horizontal part 2-1 is 5.5 mm, and the Nth in step 3054 3 The distance from the surface of the upper solder layer to the Nth 2The distance between the surfaces of the lower solder layer is 4.5mm, the heat treatment temperature in step 4 is 525°C, and the heat treatment time is 3.5h;

[0114] The gas flow rate of the shielding gas is 22L / min, the distance between the laser head of the fiber laser and the bottom of the gap to be welded is 108mm, the power of the fiber laser is 2900W, and the distance between the laser emitted by the fiber laser and the end of the welding wire close to the gap to be welded The spacing is 3.2mm, the angle formed between the laser emitted by the fiber laser and the end of t...

Embodiment 3

[0121] In this embodiment, the difference from Embodiment 1 is that the horizontal spacing of the gap in step 301 is 2.5 mm, and the Nth gap in step 3043 2 The distance between the surface of the lower solder layer and the surface of the first horizontal part 1-1 and the second horizontal part 2-1 is 6 mm, and in step 3054, the Nth 3 The distance from the surface of the upper solder layer to the Nth 2 The distance between the surfaces of the lower solder layer is 6mm, the heat treatment temperature in step 4 is 550°C, and the heat treatment time is 3h;

[0122] The gas flow rate of the shielding gas is 25L / min, the distance between the laser head of the fiber laser and the bottom of the gap to be welded is 110mm, the power of the fiber laser is 3300W, and the distance between the laser emitted by the fiber laser and the end of the welding wire close to the gap to be welded The spacing is 3.5mm, the angle formed between the laser emitted by the fiber laser and the end of the w...

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Abstract

The invention discloses a laser-MIG (Metal-Inert Gas) composite welding method. The method comprises the following steps of I, machining a Q690 high-strength steel test piece; II, cleaning the Q690 high-strength steel test piece; III, welding the Q690 high-strength steel test piece; and IV, performing thermal treatment after welding. The method has the advantages of simple steps, reasonable designand convenience in operation; the welding of the Q690 high-strength steel test piece is finished; the welding wire using amount is reduced; the welding efficiency and welding quality stability are improved; and the labor intensity of workers is lowered greatly.

Description

technical field [0001] The invention belongs to the technical field of test piece welding, and in particular relates to a laser-MIG composite welding method. Background technique [0002] Coal is one of the main sources of national energy and one of the important pillars of the national economy. As the main equipment for coal production, the reliability and stability of shearer operation is an important guarantee for the production capacity of coal enterprises. The main structure of the electric control box in the shearer is made of Q690 high-strength steel material. The traditional welding method of the main structure of the electric control box is manual welding or arc welding. The process of workpiece displacement during welding is cumbersome and the production efficiency is low; High-strength welded structural steel, with high yield strength and tensile strength, poor quality stability, low explosion-proof and anti-seismic performance. Therefore, there is currently a la...

Claims

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Application Information

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IPC IPC(8): B23K26/348
CPCB23K26/348
Inventor 杨会武史仁贵侯军王先龙代强
Owner XIAN COAL MINING MACHINERY