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Automobile disc brake spraying production line and production method thereof

A technology for production lines and automobiles, applied in coatings, spray booths, spraying devices, etc., can solve problems such as uneven heating, excessive local temperature, and large differences in fixed-line effects, and achieve the goal of improving utilization efficiency and work efficiency Effect

Pending Publication Date: 2019-12-03
杭州新舟机械设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The present invention is aimed at the curing furnace used in the existing coating process, which adopts the structure of traditional multiple heating devices arranged in the curing furnace to form a local centralized heating method for production, so it is easy to cause local temperature to be too high, heating uneven, solid If the effect is very different, the cured parts will fail to be cured due to temperature and become defective products. Due to the limitation of local concentrated heating itself, it is impossible to quickly spray a large number of parts during the spraying process. Therefore, a more reasonable design is designed. It is imperative to spray and solidify the parts so as to realize the automobile disc brake spraying production line and its production method for mass processing

Method used

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  • Automobile disc brake spraying production line and production method thereof
  • Automobile disc brake spraying production line and production method thereof
  • Automobile disc brake spraying production line and production method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0061] A kind of automobile disc brake spraying production line (see attached figure 1 And attached figure 2 ),

[0062] Automatic coating unit, spraying the automotive disc brake parts to be processed;

[0063] High-temperature curing furnace, which uses a controllable distributed heating method to cure the coating of the automotive disc brake parts after the spraying step;

[0064] The cooling device 17 is used to cool down the automobile disc brake parts whose coating is solidified;

[0065] The main conveyor belt, for the transmission of the automobile disc brake parts to be processed, is set at the high temperature curing furnace and the cooling device.

[0066] More specifically include:

[0067] The closed chamber 4 is generally in the shape of a cuboid, and there are rectangular protrusions on the top of the sides, which are used to prevent environmental pollution caused by paint powder overflow. One side is provided with a material placement port, and the opposit...

Embodiment 2

[0112] An automobile disc brake spraying production line, which is basically the same as Embodiment 1, the difference is that the heating chamber in this application adopts the way of fuel heating, and its main control circuit includes: ultra-high temperature alarm A1, ignition switch A2, Heating equipment starting circuit A3, temperature controller A4, digital display temperature controller A5, temperature sensor A6, inspection instrument A7, heating room fan starting circuit A8 and temperature recorder A9. Specifically its control circuit (see attached image 3 ), the AC contactor in the starting circuit of the fan in the heating room is connected to the power supply, the temperature controller and the digital display temperature controller are both XMTA temperature controllers, and the fan in the heating room is controlled with an ultra-high temperature alarm, The ignition switch and the heating equipment starting circuit, the temperature controller and the digital display ...

Embodiment 3

[0114] An automobile disc brake spraying production line, which is basically the same as Embodiment 1 or Embodiment 2, the difference is that in this embodiment, all controllable horizontal air outlets and controllable longitudinal air outlets are equipped with adjustable openings. In this implementation, the device with adjustable opening is an electric control shutter, and the control end of the electric control shutter is connected with the on-site control equipment in the automobile disc brake spraying production line. The on-site control equipment in this embodiment is industrial control computer or connected to the upper industrial computer, the opening data of the controllable horizontal air outlet and the controllable longitudinal air outlet in this embodiment are directly set by the on-site control equipment, and realized through the drive of the electric control shutter.

[0115] A kind of automobile disc brake spraying production method corresponding to the present e...

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Abstract

The invention discloses an automobile disc brake spraying production line and a production method thereof, and the automobile disc brake spraying production line comprises: an automatic coating unit for spraying a to-be-processed automobile disc brake part; a high-temperature curing oven is used for carrying out coating curing on the automobile disc brake part subjected to the spraying step in a controllable distributed heating mode; a cooling device that is used for cooling the automobile disc brake part subjected to paint particle curing; and a main conveying belt that is used for conveyingthe automobile disc brake part to be processed and is arranged at the high-temperature curing oven and the cooling device. The automatic coating unit is integrally closed, so that leakage of paint powder is avoided, and static electricity is prevented from hurting an operator; a matched device for paint powder recycling is arranged, redundant paint powder is recycled, materials are saved, the overall working process is accelerated through high-temperature curing oven assembly line heating, the automation efficiency is improved, and errors caused by manual operation are reduced; subsequent aircooling can accelerate cooling of the parts, the parts can be conveniently taken down from the conveying belt, meanwhile, recovered heat can be used for other purposes, and energy is saved on the whole.

Description

technical field [0001] The invention relates to the field of coating and curing of parts, in particular to an automobile disc brake spraying production line and a production method thereof. Background technique [0002] With the continuous deepening of China's reform and opening up and the substantial improvement of people's living standards, the auto parts manufacturing industry has achieved unprecedented rapid development. Manufacturers of supporting parts for large auto manufacturers have gradually moved from small and medium-sized enterprises to enterprises and groups. This puts forward higher requirements for the management and production of these enterprises, and the production is transformed towards automation and semi-automation. Among the many supporting parts, the disc brake assembly, as a kind of auto parts, has relatively high requirements for the manufacturing process. [0003] Disc brakes generally go through multiple processes such as sandblasting, pressing, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B05B16/20B05B14/48B05D3/04B05D1/12
CPCB05B16/20B05B14/48B05D3/0426B05D3/0413B05D1/12Y02P70/10
Inventor 王国琦
Owner 杭州新舟机械设备有限公司
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