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A method for preventing hard breaking of electrodes in the production of manganese-silicon alloys in submerged arc furnaces

A technology of manganese-silicon alloy and submerged arc furnace, which is applied in the direction of furnace, electric furnace heating, furnace components, etc., can solve the problems of unsuitable electrode protection and hard breaking of electrodes, so as to reduce the cost of smelting electricity, prevent hard breaking, and prevent electrode hard breaking. problem-solving effect

Active Publication Date: 2021-10-22
SHANDONG SHIHENG SPECIAL STEEL GROUP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in actual production, when realizing off-peak production of the submerged arc furnace, it is necessary to repeat the operation of power-on and power-off cycles every day, the electrode is more prone to hard breakage, and the protection requirements for the electrode are higher, so the electrode protection method of this patent is more applicable. It is not suitable for the protection of electrodes in the off-peak production of submerged arc furnaces when the furnace is occasionally shut down for a long time.

Method used

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  • A method for preventing hard breaking of electrodes in the production of manganese-silicon alloys in submerged arc furnaces

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Embodiment 1

[0023] Embodiment 1: A method for preventing hard breaking of electrodes in submerged arc furnace peak avoidance production:

[0024] 1) First, press the electrode into the material surface after avoiding the peak, and lower the electrode by 200-300mm according to the length of the working end of the electrode;

[0025] 2) Secondly, before power transmission, return the electrode back by an appropriate amount of 100-150mm, control the power transmission current not to exceed 200A, and slowly increase the load at a lifting speed of 5-7A / min, subject to the shiny surface of the baked electrode, until it is fully charged. load;

[0026] 3) Add a stable layer at the root of the electrode. The stable layer includes manganese ore with high iron content. The stable layer can increase the specific resistance of the charge at the root of the electrode. After the iron oxide is melted and reduced in the middle and later stages of smelting, the high temperature in the electrode nest will ...

Embodiment 2

[0034] Example 2: Characterization:

[0035] The test method of hard break of the electrode: measure the length of the electrode with a measuring tool regularly every day, test continuously for one month, and use the hard break of the electrode to characterize the hard break of the electrode.

[0036] The amount of hard break of the electrode is expressed by the ratio of the hard break length of the electrode to the initial length of the electrode. The amount of electrode hard breaking is the average value during the 30-day test period; during the test period, the initial length of the electrode used every day is a fixed value.

[0037] Table 2 Test results of electrode hard break

[0038] Sample serial number Electrode hard break / % 1 0 2 10 3 4 Comparative example 1 25 Comparative example 2 30 Comparative example 3 35 Comparative example 4 36 Comparative example 5 52 Comparative example 6 39 Comparative examp...

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Abstract

This application proposes a method for preventing the hard breaking of electrodes in the production of manganese-silicon alloys in submerged arc furnaces, including lowering the electrodes by 200-300 mm after the peak-avoiding power outage, and lifting the electrodes by 100-150 mm before power transmission again , When sending power, control the initial current to be less than 200A, and then increase the current at a speed of 5‑7A / min until it reaches full load. In this application, by controlling the position of the electrode in the electrode holder after the peak avoidance, and by controlling the lifting speed of the energized current, the problem of hard breaking of the electrode when the power is turned on again after the peak avoidance is effectively prevented, and the electrode can be prevented frequently during heat shutdown, And it works normally when the furnace is shut down for a long time, reducing the impact of electrode hard break on the furnace condition, enabling the submerged arc furnace to produce long-term and stable off-peak production, reducing the cost of smelting electricity, thereby improving the market competitiveness of the enterprise.

Description

technical field [0001] The application belongs to the technical field of ore smelting, and in particular relates to a method for preventing hard breaking of electrodes in submerged arc furnace off-peak production. Background technique [0002] In order to alleviate the electricity consumption pressure during the peak period of electricity consumption and ensure the safe use of the power grid, our province implements three phases of peak, flat, and valley electricity prices. Valley electricity. The production of manganese-silicon alloys in submerged arc furnaces (using off-peak electricity and part of normal electricity production) produces manganese-silicon alloys. The hot shutdown is frequent and the shutdown time is relatively long. Cracks lead to frequent hard breaks of the electrodes, resulting in fluctuations in furnace conditions. In severe cases, it will be difficult to insert the three-phase electrodes, the smelting crucible area will be lifted, large heat loss, con...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F27D11/10F27D19/00F27D21/00
CPCF27D11/10F27D19/00F27D21/00F27D2019/0037F27D2021/0057
Inventor 姜甲勇崔伟赵国文邸华东张伟
Owner SHANDONG SHIHENG SPECIAL STEEL GROUP
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