Casting and its casting method and application, casting method of automobile wheel and automobile wheel

A pouring method and casting technology, applied in the field of casting, can solve the problems of easy generation of porosity, shrinkage, low qualification rate, and low product performance, so as to reduce defective products with porosity and shrinkage, reduce pinhole defects, mechanical The effect of improved performance

Active Publication Date: 2021-12-21
重庆市超群工业股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the pouring temperature of the traditional low-pressure casting process currently used is relatively high, generally around 690±10°C, and the liquid rise, mold filling, and pressurization are relatively slow, resulting in low production efficiency, long casting production cycle, and products. low performance
In addition, in order to reduce the energy consumption of the car and show the three-dimensional shape of the wheel, many wheels are now designed with a grooved structure, so that in the traditional casting, it is easy to have shrinkage holes exposed after the grooved part is processed. The performance is low and the pass rate is low
[0004] In general, the defects of the current low-pressure casting process are mainly reflected in: the mechanical properties of the casting are not high, there are many pinholes, the metallographic particles are large, the casting cycle is long, and porosity and shrinkage are prone to occur.

Method used

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  • Casting and its casting method and application, casting method of automobile wheel and automobile wheel
  • Casting and its casting method and application, casting method of automobile wheel and automobile wheel

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach

[0083] As a preferred embodiment of the present invention, the pouring method includes the following steps:

[0084] Close the mold and lock the mold, inject the alloy liquid into the casting mold cavity at the set temperature, adopt low temperature and low pressure casting, set the pouring temperature at 645-660°C, set the low pressure casting process parameters, that is, the liquid rising stage, The pressure gradually rises from 0 to 0.018-0.022MPa, and the rising time is 4-8s; in the filling stage, the pressure rises from 0.018-0.022MPa to 0.023-0.027MPa, and the filling time is 10-20s; 0.023-0.027MPa is raised to 0.08-0.12MPa, the pressurization time is 3-8s, and the pressure is continuously maintained to make the wheel castings form and solidify, and the pressure is maintained for 70-130s. The entire pouring process of pressure filling, pressure maintaining and pressure relief, cooling after pressure relief, the cooling time is 30-70s, mold opening, casting out, mold open...

Embodiment 1

[0101] A pouring method for castings, including setting process parameters:

[0102] The pouring temperature is 650°C, the liquid raising pressure is 0.02MPa, the liquid raising time is 6s, the filling pressure is 0.025MPa, the filling time is 10s, the boosting pressure is 0.1MPa, and the boosting time is 6s;

[0103] After the pressurization is completed, keep it under the pressure of 0.1MPa for 100s, release the pressure and cool down, and then open the mold.

Embodiment 2

[0105] A pouring method for castings, including setting process parameters:

[0106] The pouring temperature is 645°C, the liquid raising pressure is 0.018MPa, the liquid raising time is 4s, the filling pressure is 0.023MPa, the filling time is 10s, the boosting pressure is 0.08MPa, and the boosting time is 3s;

[0107] After the pressurization is completed, the pressure of 0.08MPa is kept for 70s, and the mold is opened after the pressure is released and cooled.

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PUM

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Abstract

The invention belongs to the technical field of casting, and relates to a casting, a pouring method and application thereof, a casting method of an automobile wheel and the automobile wheel. The pouring method of the casting of the present invention comprises: the pouring temperature is 645-660°C, the liquid rising pressure is 0.018-0.022MPa, the liquid rising time is 4-8s, the filling pressure is 0.023-0.027MPa, and the filling time is 10- 20s, the pressurization pressure is 0.08-0.12MPa, and the pressurization time is 3-8s; after the pressurization is completed, the pressure is maintained at 0.08-0.12MPa for 70-130s, and the mold is opened after the pressure is released and cooled. The invention can not only improve the mechanical performance of the casting, reduce the defects of many pinholes in the casting, but also greatly improve the production efficiency and shorten the casting cycle.

Description

technical field [0001] The invention belongs to the technical field of casting, and in particular relates to a casting, a pouring method and application thereof, a casting method of an automobile wheel and the automobile wheel. Background technique [0002] As an important part of the car, the quality of the car wheel not only affects the appearance of the car, but more importantly, the safety of the car. Aluminum alloy wheels have been widely used in the field of automobile wheel manufacturing due to their light weight, high strength, high precision, good braking balance, and good thermal conductivity. [0003] At present, aluminum alloy wheels are mainly produced by low pressure casting. However, the pouring temperature of the traditional low-pressure casting process currently used is relatively high, generally around 690±10°C, and the liquid rise, mold filling, and pressurization are relatively slow, resulting in low production efficiency, long casting production cycle, ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D18/04
CPCB22D18/04
Inventor 白雪峰张福建
Owner 重庆市超群工业股份有限公司
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