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Mixing and kneading equipment using nano coating

A nano-coating and kneading technology, which is applied in mixers, mixers, dissolving and other directions with rotary stirring devices, can solve the problems of reducing the production capacity of kneading pots, increasing production costs and output, and fire, and reducing production costs and equipment. Maintenance cost, improving enterprise efficiency, and the effect of a wide range of applications

Pending Publication Date: 2019-12-27
江苏中商碳素研究院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the current production process, the temperature of the four walls of the kneading equipment is relatively high, and the external temperature of some kneading pipes is relatively high. There is a large heat loss in the kneading process, which causes the kneading process to be unstable and affects the quality of carbon products.
[0008] 2. Especially in winter, the northern regions such as Xinjiang and Qinghai are relatively cold, which intensifies the heat dissipation of the kneading equipment. In order to achieve the predetermined kneading temperature, the kneading time needs to be extended appropriately. Even so, it is still lower than the control temperature requirement, causing kneading. While the unstable production process affects the quality of carbon products, the production capacity of the kneading pot is reduced by at least 10%
[0009] 3. During the kneading process, the materials are being mixed with extrusion and separation (kneading and blending), accompanied by physical phenomena such as mixing, loosening, and friction. The material is a compound movement during the kneading process. The lining and mixing blades of the equipment have different degrees of wear and tear. It is necessary to repair and replace the lining and mixing blades of the kneading equipment on a regular basis, which virtually increases the production cost and the impact of the output of the enterprise.
[0010] 4. During the mixing movement of the paste in the kneading equipment, it will form sticky lumps in the dead corners such as the mixing knife and the inner lining. After falling off and mixing into the paste, quality defects such as cavities and interlayers will be formed in the carbon block, which will seriously affect product quality
[0011] 5. At present, the widely used thermal insulation material rock wool products are produced with basalt, dolomite, etc. as the main raw materials. The shedding and replacement of rock wool during use will cause environmental impact. Inferior rock wool will also cause fires, which do not meet low-carbon requirements. , energy saving and emission reduction trends are facing unprecedented development opportunities and challenges

Method used

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  • Mixing and kneading equipment using nano coating
  • Mixing and kneading equipment using nano coating
  • Mixing and kneading equipment using nano coating

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0052] On the inner surface of the outer lining of the kneading pot, nano-coating materials with improved properties such as high temperature resistance, anti-corrosion, waterproof, insulation, wear resistance, non-stick and thermal conductivity are used, so that the heat medium oil can accelerate the flow of heat to the inside and conduct heat to the outside. Conduction causes problems such as heat loss.

Embodiment 2

[0054] On the outer surface of the outer lining of the kneading pot, nano-coating materials with improved thermal insulation, anti-corrosion, waterproof, insulation and heat insulation properties are used to solve the large heat loss in the current production process, which causes the instability of the kneading process and affects carbon products. Quality and other issues; at the same time, it effectively solves the problem that the cold climate in Xinjiang, Qinghai and other northern regions intensifies the heat dissipation of the kneading equipment, and it is necessary to prolong the kneading time, resulting in the instability of the kneading production process, affecting the quality of carbon products and reducing production capacity.

Embodiment 3

[0056] On the inner surface of the inner lining of the kneading pot, nano-coating materials with improved properties such as high temperature resistance, anti-corrosion, waterproof, insulation, wear resistance, non-stick and thermal conductivity are used to solve the wear of the inner lining due to the compound movement of the material during the kneading process. Regular repair and replacement will invisibly increase the production cost and affect the output; at the same time, it will solve the problem that the paste will form agglomerates in the dead corners of the pot, forming defects such as cavities and interlayers, which will seriously affect the product quality.

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Abstract

The invention discloses mixing and kneading equipment using a nano coating, and relates to the technical field of nano material application. Nano materials with different characteristics are selected,and improve high-temperature resistance, heat preservation, corrosion resistance, water resistance, insulation, wear resistance, non-stick property, heat conduction, heat insulation and other properties at different critical parts such as an outer lining, an inner lining, a stirring knife and a pipeline of carbon production kneading equipment. The industrial problems of heat energy loss, easy wear of a lining and a stirring knife, material sticking and the like of kneading equipment are effectively solved, toxic and harmful substances are not decomposed and generated in the production process, and meanwhile, the effects of saving energy and protecting the environment are achieved. The technical method can be applied to the existing production equipment, is simple to use and low in investment, effectively reduces the production cost and the equipment maintenance cost, and improves the enterprise benefit; the technical method is stable in performance, wide in application field and widein market prospect.

Description

technical field [0001] The invention relates to the technical field of application of nanometer materials, in particular to a kneading device using a nanometer coating. Background technique [0002] Nanomaterials refer to various materials made of tiny particles with diameters reaching the nanometer scale (1-100nm). Fundamental changes will occur, so that a series of physical properties will be more optimized, and even essential changes will occur, such as hardness, toughness, heat resistance, anti-corrosion performance and so on. [0003] Nanomaterials have special properties such as surface effects, small size effects, optical effects, quantum size effects, and macroscopic quantum size effects, which can enable coatings to obtain new functions: the hardness of nano-coatings is extremely high, which is more than three times the hardness of tool and mold steel ;The coating is fine and smooth, and the friction coefficient between it and the carbon material is small; the coat...

Claims

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Application Information

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IPC IPC(8): B01F7/04B01F7/08B01F15/00
CPCB01F27/708B01F27/706B01F27/721B01F27/2322B01F35/512
Inventor 沈建林杜海燕姜玉敬沈建华谢海兵陈晓楠李春虎
Owner 江苏中商碳素研究院有限公司