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72results about How to "Reduce equipment maintenance costs" patented technology

Hot charging method and system for continuous casting round billet of hot rolled steel pipe

The invention discloses a hot charging method and hot charging system for a continuous casting round billet of a hot rolled steel pipe. The method comprises the following steps: casting the refined molten steel into a continuous casting round billet; cutting the continuous casting round billet into multiple length on a continuous casting round billet production line by a flame gun to form a hot continuous casting round billet, wherein the hot continuous casting round billet with a multiple length at least has two flow directions; sending one part of the hot continuous casting round billet into a pre-heating furnace for pre-heating or heat preservation through a first round billet conveying roller way and then into a high-temperature furnace for heating through a second round billet conveying roller way; directly sending the second part of the hot continuous casting round billet into the high-temperature furnace for heating through the second round billet conveying roller way; performing hot sawing on the hot continuous casting round billet sent into the high-temperature furnace for heating into a specified length by hot sawing equipment; and performing hot centering, perforation and tube rolling on the continuous casting round billet which is hot-sawn into the specified length; and performing the next process. The invention can sufficiently use the heat of the hot continuous casting round billet to save a great amount of fuel, while reducing the required equipment and plants, investment on plant construction and cost on equipment maintenance at the same time.
Owner:MCC CAPITAL ENGINEERING & RESEARCH +1

Large-power turning and milling composite machine tool

The invention discloses a large-power turning and milling composite machine tool, belongs to the technical field of machine tools, and aims to solve a problem in a traditional composite machine tool that a milling device is only used for auxiliary machining. The key point of the technical scheme is that the large-power turning and milling composite machine tool comprises a lathe bed, a main shaftinstalled on the lathe bed, a back face knife table installed at one side of the main shaft, and the milling device installed at the other side of the main shaft. The milling device comprises a driving mechanism and a milling mechanism rotatably installed on the driving mechanism. The large-power turning and milling composite machine tool is capable of, through installing the milling device with aB-axis on the lathe bed, and enabling the milling device to be rotated in multiple degrees, completing the milling and machining of a complicated workpiece by cooperating with the main shaft, effectively shortening a product manufacturing process chain, improving production efficiency, reducing a clamping frequency of the workpiece, and effectively improving machining precision, and further has the advantages of reducing floor area, and reducing production cost.
Owner:津上精密机床(浙江)有限公司

Adjustable-frequency electromagnetic descaling instrument

The invention discloses an adjustable-frequency electromagnetic descaling instrument, which comprises a singlechip main control board, wherein the singlechip main control board is electrically connected with a coil current and power supply voltage measuring module, an LED (Light-Emitting Diode) backlight control module, a PC (Personal Computer) communication module, an alarm module, a parameter giving unit and a current and voltage detection control unit respectively; the LED backlight control module is further connected with a lattice liquid crystal display; the singlechip main control board is connected with a coil power supply control module through a D/A (Digital to Analog) module; a coil power amplification triggering module is connected with a coil power amplifying module; and the coil power amplifying module is connected with the coil power supply control module. The descaling instrument is suitable for descaling and preventing scale under various field running environments and water quality conditions, is arranged in a field wound form, does not damage field pipelines, has the maximum output power of up to 9KW and maximum adaptation pipe diameter of 3 meters, is suitable for the maximum total water hardness of 4,000 mg/L, is suitable for being applied in medium and large-sized industrial enterprises, and is efficient and environmentally-friendly.
Owner:LIGHT INDAL XIAN MECHANIC DESIGN RES INST

Intelligent dry waste discharge system based on true dual energy X-rays

The invention relates to the field of coal preparation and waste discharge, in particular to an intelligent dry waste discharge system based on true dual energy X-rays. The intelligent dry waste discharge system includes a feeding mechanism, a conveying mechanism, a recognition mechanism and a sorting mechanism. The feeding mechanism is composed of a feeding funnel and a spray desliming device, the outer part of the feeding funnel is in an inverted cone shape, and the inner part of the feeding funnel is laid with wear-resistant porcelain plates which can reduce the abrasion of funnel wall surfaces; the spray desliming device is composed of spray pipes and a high-frequency sifter; the conveying mechanism is composed of an electronic belt scale which can monitor the feeding quantity in realtime, an electromagnetic iron remover which can reduce the contamination of sundries, a belt cleaner which can clean fine materials, and a lining-up device capable of forming a plurality of regular coal flows; the recognition mechanism is composed of an X-ray generator generating the X-rays with different intensity, a detector receiving the X-rays, an imaging upper computer, a BP neural network, and a lead isolation room; and the sorting mechanism is composed of a positioning device, a manipulator, and a PLC control cabinet. According to the intelligent dry waste discharge system based on thetrue dual energy X-rays, adaptability to coal is strong, intelligent recognition is realized, therecognition accuracy is high, and at the same time, coal-dust pollution is reduced.
Owner:ANHUI UNIV OF SCI & TECH

Four-stacked net forming equipment and method for producing coating kraft liner board

The invention discloses four-stacked net forming equipment and method for producing a coating kraft liner board. The equipment comprises a four-stacked net forming device, a pressing device, a pre-drying device, a surface sizing machine, a post-drying device, a belt calender, a curtain coater, a curtain coating post-drying device, a first blade coater, a first blade coating post-drying device, a second blade coater, a second blade coating post-drying device, a soft calendering device, a cooling device and a coiling forming device which are sequentially arranged on a machine frame. In the invention, When the coating kraft liner board is produced, the sizing is carried out on the surface layer to ensure that the uniformity of absorbing printing ink of the kraft liner board is improved; and during the coating, the respective superiorities of the curtain coating and the blade coating are combined and different raw materials with proper proportions are respectively adopted at the bottom layer, the core layer, the lining and the surface layer to ensure that the produced coating kraft liner board has the advantages of low basis weight, high strength, good bulk and high surface smoothness and can satisfy the requirements for the coating kraft liner board in different printing modes and different fields.
Owner:SHANDONG CENTURY SUNSHINE PAPER GROUP

Method for recovering glucosamine hydrochloride from hydrolytic mother liquid of glucosamine hydrochloride

The invention relates to a method for recovering a glucosamine hydrochloride from a hydrolytic mother liquid of the glucosamine hydrochloride. According to the method, chitin is added to concentrated hydrochloric acid with the concentration of 30-31% according to a weight ratio of 1:2.5 and is hydrolyzed for 3.5-4.5h at 90-95DEG C, the obtained liquid is cooled, the deposition is crystallized, the mother liquid generated by centrifuge dewatering is added with a special crystal induction agent at 40-50DEG C, is stirred for 25-35min by an anchor stirrer, is cooled to below 10DEG C by refrigerated water, and stands for not less than 4h at the temperature, the supernatant is sucked out by a vacuum tube, and the deposition is centrifuged to dryness to obtain crude crystals. The method allows the energy consumption to be low, the operation time to be short, and the recovery rate to reach 80-85%. Compared with present traditional high-temperature (85-90DEG C) long-time (10h) vacuum concentration recovery methods, the method of the invention allows the recovery rate of the glucosamine hydrochloride to be increased by about 20%, the crude crystal quality to be obviously better because of the low temperature deposition mode, the comprehensive energy consumption to be reduced, the production period to be shortened, the labor cost and the equipment maintenance cost to be reduced, and the production cost to be lower.
Owner:石狮市华宝海洋生物化工有限公司

Image acquisition system and method based on gear shaft visual detection, product, equipment and terminal

The invention discloses an image acquisition system and method based on gear shaft visual detection, a product, equipment and a terminal, and relates to the technical field of gear shaft product defect detection and visual optical design. A shooting station is arranged, the upper and lower end surfaces and the upper and lower tooth surfaces of a gear shaft respectively use a set of independent shooting units which are respectively used for detecting surface defects of the upper and lower end surfaces and the upper and lower tooth surfaces of the gear shaft; end surface shooting units are arranged, the shooting units shooting the upper and lower end surfaces are mirror images of each other along the tooth surfaces, and the upper and lower end surface areas of the gear are shot; tooth surface shooting units are arranged, the shooting units shooting the upper and lower tooth surfaces are mirror images of each other along the axis of the gear, and the upper and lower tooth surface areas are shot. According to the optical design system, the picture information of each surface of the gear shaft is effectively collected, the number of cameras and light sources is reduced, mechanical motion scheme design is facilitated, and potential risks and equipment maintenance cost are reduced. When the optical design system is implemented, an original gear shaft production line does not need to be broken, and shooting can be completed only by stopping on the original production line.
Owner:菲特(天津)检测技术有限公司

Beidou satellite-based high-voltage switch cabinet remote monitoring method

The invention discloses a Beidou satellite-based high-voltage switch cabinet remote monitoring method. The Beidou satellite-based high-voltage switch cabinet remote monitoring method includes a software update step and a transmission verification step; monitoring software operates in each high-voltage switch cabinet node; an operating control component, a write-in control component and a node network component are arranged in the monitoring software; and in the software update step, newly-generated new-version monitoring software is transmitted to a specified high-voltage switch cabinet node through a satellite remote star network, and the newly-generated new-version monitoring software received by the high-voltage switch cabinet node is written into the operation control component through the write-in control component. With the Beidou satellite-based high-voltage switch cabinet remote monitoring method of the invention adopted, monitoring access points can be flexibly updated; a user can upload updated software wherever and whenever in a satellite coverage area through the satellite remote star network; new service items are provided, and the service items can be allocated according to demands; remote fault diagnosis and online debugging can be realized; traditional manual operation is replaced, so that work efficiency can be improved; and equipment maintenance cost and maintenance cost can be reduced.
Owner:SHANGHAI PEOPLE ELECTRICAL APPLIANCE GROUP +1

Rotary drum type screening joint machine

The invention relates to a rotary drum type screening joint machine, and belongs to the field of papermaking concentration filtering equipment. The rotary drum type screening joint machine comprises a base, the base is provided with a motor and a cylinder, a rotating shaft is fixedly arranged in the cylinder, the bottom of the rotating shaft is connected with the motor through a belt, the top of the rotating shaft is connected with a rotating plate through a connecting piece, the rotating plate is connected with the top of a screen cylinder, the screen cylinder is arranged on the outer side of a rotating shaft sealing device in a sleeving mode, a fixing rib is arranged on the inner side of the screen cylinder, the fixing rib is fixed to the rotating shaft sealing device through a fastener, a guiding connecting piece is arranged corresponding to the bottom of the screen cylinder and connected with a fixing ring at the lower portion of the cylinder, a lower cavity is formed by the guiding connecting piece, the fixing ring and the lower portion of the cylinder, the lower cavity is communicated with a pulp outlet, an upper cavity is formed by the guiding connecting piece, the fixing ring, the screen cylinder and the upper portion of the cylinder, and the upper cavity is communicated with a pulp inlet and a slag outlet. The rotary drum type screening joint machine is compact in structure, easy to operate, low in energy consumption, thorough in rough slag screening and free of the rough slag winding phenomenon.
Owner:SHANDONG CHENZHONG MACHINERY

Minimum quantity lubrication cooling system and lubrication cooling method during copper tube drawing

The invention discloses a minimum quantity lubrication cooling system. The system includes: a minimum quantity lubrication cooling controller, wherein the minimum quantity lubrication cooling controller comprises a gas feeding tube for connecting with a high pressure gas to drive, and a first minimum quantity oil gas nozzle and a second minimum quantity oil gas nozzle which are respectively connected with the minimum quantity lubrication cooling controller; a spinning mechanism having a tensile throat with the opening open to one side, wherein the outlet direction of the first minimum quantity oil gas nozzle aligns with the tensile mouth; and a reducing die positioned at one side or both sides of the spinning mechanism, wherein the reducing die has a tapered mouth, the outlet direction of the second minimum quantity oil gas nozzle aligns with the above conical mouth. The invention also provides a lubrication cooling method during copper tube drawing. The method comprises the following steps: providing the minimum quantity lubrication cooling system, and arranging the minimum quantity lubrication cooling system on the table of a stretching device; and connecting a compressed air tube into the minimum quantity lubrication cooling system to provide power.
Owner:广东龙丰精密铜管有限公司

Continuous production method for 4,6-dinitryl o-sec-butylphenol inhibitor

The invention provides a method for continuously producing 4, 6-binitro-o-sec-butylphenol polymerization retarder, comprising the following steps: adopting position difference to connect a plurality of reaction kettle devices in series, continuously adding such reaction materials as o-sec-butylphenol, sulphuric acid and nitric acid into the reaction kettle devices in turn through measuring flow according to a molar rate of the sulphuric acid to the o-sec-butylphenol of 1:1.2-1.4 and a molar rate of the nitric acid to the o-sec-butylphenol of 1:2.2-3.2, controlling the temperature through ice brine steam, and obtaining a product through continuous layering devices; and distillating dilute sulphuric acid generated in the reaction by an efficient porcelain enamel kettle in high vacuum to obtain 70 to 90 percent sulphuric acid for recycling, wherein the yield of the product reaches more than 92 percent. The method has the advantages that the production is continuous and production is easy to control and stable. The method has high automation degree and reduces the effects of human factors. The yield already reaches 92 percent; the using amount of the sulphuric acid is reduced by 60 to 70 percent; the method lowers production cost and lightens three-waste governance load. The reaction equipment is shrunk by 7 to 8 times so as to reduce heat loss, equipment maintenance cost, investment and occupied area. The production is safer and cleaner.
Owner:天津瑞泰精细化工有限公司
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