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Coating molding method for novel material layer structure of high-frequency circuit board and product thereof

A new type of high-frequency material and board technology, applied in high-frequency matching devices, printed circuit manufacturing, metal core circuit manufacturing, etc., can solve the problem of difficult signal transmission frequency and speed of circuit boards, increased power consumption and signal transmission loss, Problems such as large dielectric constant and loss factor achieve the effects of shortening product processing time, low power consumption and high-frequency signal transmission loss, and accelerating transmission speed

Inactive Publication Date: 2020-01-14
李龙凯
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, polyimide (PI) is mainly used as the substrate of flexible boards. However, due to the large dielectric constant and loss factor of PI substrates, large moisture absorption, and poor reliability, the PI flexible boards The high-frequency transmission loss is serious and the structural characteristics are poor, which can no longer adapt to the current high-frequency and high-speed trend
Therefore, with the emergence of new 5G technology products, the signal transmission frequency and speed of existing circuit boards have been difficult to meet the requirements of 5G technology products
[0004] At the same time, in the preparation process, whether it is a traditional multi-layer flexible circuit board or a multi-layer soft-rigid combination board, there are generally many technological processes, complicated production, and problems such as increased power consumption and signal transmission loss in terms of circuit board performance.

Method used

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  • Coating molding method for novel material layer structure of high-frequency circuit board and product thereof
  • Coating molding method for novel material layer structure of high-frequency circuit board and product thereof
  • Coating molding method for novel material layer structure of high-frequency circuit board and product thereof

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Embodiment 1

[0038] This embodiment provides a method for coating and forming a new material layer structure of a high-frequency circuit board, including the following steps:

[0039] (1) Put the copper foil on the coating machine, use the copper foil as the base, and coat the synthetic liquid film on the copper foil;

[0040] (2) Send the copper foil coated with a synthetic liquid film to the tunnel oven, and pass through several heating and baking zones in the tunnel oven successively at a speed of 0.5-20m / s for segmental baking. A cured film is formed on the foil to obtain a single panel; specifically, the several-stage heating and baking areas include at least one heating and baking area, two-stage heating and baking areas, three-stage heating and baking areas, four-stage heating and baking areas, and five-stage heating and baking areas. The heating and baking zone and the six-stage heating and baking zone, among which, the temperature range of the first-stage heating and baking zone is ...

Embodiment 2

[0101] The main difference between this embodiment and Embodiment 1 is that the step (4) also includes the following steps: hot pressing copper foil on the back of the semi-cured high-frequency material layer, curing the semi-cured high-frequency material layer, and combining with the cured film As a whole, a new double-sided material layer structure for high-frequency circuit boards is formed. Instead of applying release paper or PET release film on the back of the semi-cured high-frequency material layer.

[0102]Meanwhile, the synthetic liquid high-frequency material layer described in this embodiment is the same material as the synthetic liquid thin film. Therefore, when the synthetic liquid film is any one of PI film, MPI film, LCP film, TFP film and PTFE film, the synthetic liquid high-frequency material layer is also a corresponding material. For example: both the synthetic liquid film and the synthetic liquid high-frequency material layer are MPI films, or both the sy...

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Abstract

The invention discloses a coating molding method for a novel material layer structure of a high-frequency circuit board. The method comprises the steps that (1) a synthetic liquid film is coated on acopper foil; (2) baking in a tunnel oven is carried out to form a cured film on the copper foil to acquire a single panel; (3) a synthetic liquid high-frequency material layer is coated on the cured film; and (4) baking in the tunnel oven is carried out, and the synthetic liquid high-frequency material layer becomes a semi-cured high-frequency material layer to acquire the novel material layer structure of the high-frequency circuit board. The invention further discloses a product prepared by implementing the method. The prepared novel material layer structure of the high-frequency circuit board has the performance of transmitting high-frequency signals at high speed, can adapt to the current high-frequency and high-speed trend from wireless networks to terminal applications, and is particularly suitable for novel 5G technology products. The novel material layer structure can be used as a material for making circuit boards, and can be used to make a single-layer circuit board, a multilayer flexible circuit board, a multilayer soft-hard combined board and the like, which brings great convenience to circuit board production and simplifies the process.

Description

technical field [0001] The invention relates to the field of circuit boards, in particular to a coating molding method of a novel material layer structure of a high-frequency circuit board and a product thereof. Background technique [0002] At present, from the communication network to the terminal application, the communication frequency is comprehensive and high-frequency, and high-speed and large-capacity applications emerge in endlessly. In recent years, with the transition of wireless networks from 4G to 5G, network frequencies have continued to increase. According to the 5G development roadmap shown in relevant materials, the future communication frequency will be upgraded in two stages. The goal of the first stage is to increase the communication frequency to 6GHz before 2020, and the goal of the second stage is to further increase it to 30-60GHz after 2020. In terms of market applications, the signal frequency of terminal antennas such as smartphones continues to ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H05K3/02H05K1/02
CPCH05K3/022H05K1/0237H05K2201/0195H05K1/036H05K3/44H05K2203/11
Inventor 李龙凯
Owner 李龙凯
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