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Remote control system for intelligently monitoring material deposition in pipeline in pneumatic conveying

A pneumatic conveying and intelligent monitoring technology, applied in the direction of conveying bulk materials, conveyors, transportation and packaging, etc., can solve the problems of increased measurement data error, complex deposition detection terminal, and inability to apply large output, etc., to achieve long output distance, Easy installation, convenient remote monitoring effect

Pending Publication Date: 2020-03-24
HEBEI UNIV OF TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, there are few structures on the market that monitor material deposition in pipelines in pneumatic conveying. Most of the detection of material deposition is manual detection, and there are also long-distance wireless detections. For example, a Chinese patent (patent No. A remote monitoring system and detection method for the amount of fine dust deposition. Based on the photoelectric effect, a Fresnel lens is installed at the bottom of the dust collection tank, and the weight of the dust accumulation is converted into dust according to the influence of the accumulation of dust on the change of light intensity, and transmitted to the Cloud computing center, wireless and automatic monitoring of multiple monitoring points
However, its deposition detection terminal is too complicated and takes up a lot of space. If the deposition thickness is too large, light cannot pass through, and the measurement data error will increase. Based on the photoelectric effect, only a small amount of deposition can be monitored, which cannot be applied to large-scale, long-distance transportation. double casing structure

Method used

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  • Remote control system for intelligently monitoring material deposition in pipeline in pneumatic conveying
  • Remote control system for intelligently monitoring material deposition in pipeline in pneumatic conveying
  • Remote control system for intelligently monitoring material deposition in pipeline in pneumatic conveying

Examples

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Embodiment 1

[0042] In this embodiment, a remote control system for intelligent monitoring of material deposition in pipelines during pneumatic conveying (see Figure 1-4 ), including: double casing 1, deposition detection terminal 2, wired communication module 3, main controller 4, wireless communication module 5, cloud server 6, mobile phone client 7. The deposition detection terminal 2 is laid on the lower pipe wall at the bottom of the double casing 1, and the distance between two adjacent deposition detection terminals 2 is set to 2m. The deposition detection terminal 2 is connected to the main controller 4 through a wired communication module 3, the wired communication module 3 adopts a 485 bus, the main controller 4 and the cloud server 6 are connected through a wireless communication module 5, the wireless communication module adopts a Lora wireless module, and the cloud server 6 Also connect with mobile phone client 7 by wireless communication module 5.

[0043] The main controll...

Embodiment 2

[0055] In this embodiment, the position and connection relationship of each part in a remote control system for intelligent monitoring of material deposition in pipelines in pneumatic conveying is the same as that in Embodiment 1 (see figure 1 ). The difference is that the contour shape of the capacitive antenna 21 is changed to a circular contour structure (see Figure 7 ), and the insulating sheet 22 is the same size as the capacitive antenna 21, with a diameter of 20 cm, which can be bent freely and connected to the bottom of the pipeline by welding. The capacitive antenna 21 can satisfy S 11 A requirement that is directly related to the thickness of the deposited layer. In this embodiment, the distance between two adjacent deposition detection terminals 2 is set to 3m. The rounded profile allows for easy installation and an easier fit to the inner wall of the pipe.

[0056] The system in this embodiment can realize the wireless monitoring of the deposition amount at mu...

Embodiment 3

[0058] The structure of this embodiment is the same as that of Embodiment 1, except that the structure of the deposition detection terminal in this embodiment is: the insulating sheet 22 and the capacitive antenna 21 have a width of 1 cm and a length of 2 cm, and are placed in a straight pipe section with a pipe diameter of 2 cm. . Adopting the structure in this embodiment, the material (solid phase) accounted for the overall fraction is 0.12 to carry out the pneumatic conveying simulation experiment, used to fit the relationship between the capacitance and the deposition quality,

[0059] Figure 8 Shown is the relationship between the capacitance of the measured capacitive antenna 21 and the deposition quality of the material particles. It can be seen that the capacitance value increases with the increase of the deposition quality of the material particles, and the relationship between the capacitance and the deposition quality is obtained through experimental fitting. y=23...

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PUM

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Abstract

The invention discloses a remote control system for intelligently monitoring material deposition in a pipeline in pneumatic conveying, which comprises a main controller, a wireless communication module, a cloud server, a deposition detection terminal and a mobile phone client, wherein the deposition detection terminal is laid on the lower pipe wall of the bottom of a double-sleeve pipe and is connected with the main controller; the main controller communicates with the cloud server through the wireless communication module; the deposition detection terminal comprises a capacitive antenna, an insulating sheet and a measuring unit; the ratio S11 of incident power to reflected power of a signal source output by the capacitive antenna is positively correlated with the thickness of a depositionlayer in a pipe, the insulating sheet is tightly attached to the bottom of the pipe, the capacitive antenna is fixed to the insulating sheet, the grounding end of the capacitive antenna is directly fixed to the bottom of the pipe, and the bottom of the pipe is grounded; the feed end of the capacitive antenna is led out of the pipe wall through a wire to be connected with a chip pin in the measuring unit, and the measuring unit is connected with the main controller through an SPI interface. The system can detect the deposition amount of the double-sleeves pipe in unit area in real time.

Description

technical field [0001] The invention relates to the technical field of pneumatic conveying, in particular to a remote control system for intelligently monitoring material deposition in pipelines during pneumatic conveying. Background technique [0002] Pneumatic conveying has been widely used in industrial fields such as electric power, food, mining, metallurgy, chemical industry and pharmaceuticals, especially in thermal power plants, when using double casings to convey granular materials, it can achieve large output of materials and long-distance transportation . However, it is impossible to monitor the material deposition in the pipeline in real time during the transportation process. When the material deposition is too serious, it cannot be dealt with in time. In severe cases, the system will be completely paralyzed and the safety of the equipment will be endangered. In order to ensure the safe operation of conveying facilities, convenient and effective material deposit...

Claims

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Application Information

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IPC IPC(8): B65G53/66
CPCB65G53/66
Inventor 王进李彦鑫宋涛朱恒宣陈占秀李子甲李新生
Owner HEBEI UNIV OF TECH
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