Motor bearing fault diagnosis method

A fault diagnosis and motor bearing technology, applied in mechanical bearing testing, neural learning methods, computer components, etc., can solve problems such as the influence of equipment operating data, algorithm difficulty, and no diagnostic model design, so as to alleviate the problem of model overfitting , Improve the training speed and accuracy, and improve the effect of diagnosis and recognition rate

Inactive Publication Date: 2020-04-14
SHANGHAI DIANJI UNIV
View PDF7 Cites 12 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the early stage of the motor fault, the influence on the current and vibration signals is small, and the acquisition accuracy of the acquisition equipment and the accuracy of the fault diagnosis method are required, so there is a certain cost problem and algorithm difficulty
Traditional fault diagnosis methods cannot realize the identification of weak signals
Machine learning algorithms rely on signal processing technology and diagnostic experience to extract fault features and can complete fault diagnosis of fixed equipment. However, complex industrial environments have a great impact on equipment operating data, and traditional methods are difficult to accurately complete fault diagnosis.
[0004] Chinese patent CN201811590223.2 discloses a motor fault diagnosis method and system, which uses kernel density to process training data, and uses a supervised learning model to compare fault data with normal data to judge fault ca

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Motor bearing fault diagnosis method
  • Motor bearing fault diagnosis method
  • Motor bearing fault diagnosis method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0056] The public motor bearing data set provided by the laboratory of Western Reserve University is used as the training set. The data set includes the motor normal bearing data, the drive end bearing fault data and the fan end bearing fault data, and the bearing fault location includes the rolling element fault, the inner ring Fault and outer ring fault, the fault size is 0.007, 0.014, 0.021 and 0.028 inch four different damage diameters to simulate different fault degrees of the bearing; the motor speed is 1797, 1772, 1750 and 1730r / min, corresponding to 0, 1 , 2, and 3hp loads, the sampling frequency is 12kHz; the length of a single sample is 400, the update ratio of the discriminative model and the generative model is 1:2, and the learning rates of the generative model and the confrontation model are 0.0001 and 0.00001, respectively. Batches of 10 samples are read.

[0057] Such as Figure 5 As shown, after 5400 times of training, the final loss value remains at about 0....

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to a motor bearing fault diagnosis method, which comprises the following steps of S1, building a generative adversarial network of a small sample data category through a GAN training method based on a discrimination model and a generation model, and generating a data set conforming to small category features; S2, adding the generated data set into an original small class sample training set to form a balance data set; S3, constructing deep convolutional neural networks of the discrimination model and the generation model, wherein the deep convolutional neural network of the discrimination model comprises three convolutional layers and three corresponding pooling layers, two full connection layers being arranged behind the third pooling layer, and taking the optimizedbalance data set as a training set of the deep convolutional neural networks; and S4, for the training set, learning fault features from training data in a self-adaptive layer-by-layer mode, and carrying out diagnosis and recognition of different fault types through a classifier. Compared with the prior art, the method has the advantages of learning the fault features in a self-adaptive mode, andimproving the diagnosis and recognition rate of faults with small data volume and the like.

Description

technical field [0001] The invention relates to the field of fault diagnosis of mechanical equipment, in particular to a fault diagnosis method for motor bearings. Background technique [0002] Traditional fault diagnosis mainly processes data. Through a series of time-domain and frequency-domain analyzes of motor current, vibration, electromagnetic, temperature and other data, the characteristics containing fault information are obtained, and then evaluated, such as empirical mode Decomposition, morphological filtering and wavelet packet transform, etc. With the development of intelligent algorithms such as machine learning and pattern recognition, using these intelligent algorithms to extract features from data, and then through various optimization algorithms, and finally using specific classifiers, the diagnosis and identification of motor faults can be completed. The classic Classification algorithms include support vector machines, neural networks, random forests, ker...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): G01M13/04G01M13/045G06K9/62G06N3/04G06N3/08
CPCG01M13/04G01M13/045G06N3/084G06N3/045G06F18/241
Inventor 李鑫焦斌林蔚天梁昱李函朔
Owner SHANGHAI DIANJI UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products