Unlock instant, AI-driven research and patent intelligence for your innovation.

Power semiconductor device and method for manufacturing power semiconductor device

A technology for power semiconductors and manufacturing methods, which is applied to semiconductor devices, semiconductor/solid-state device components, and electric solid-state devices, etc., can solve problems such as cost increase, deterioration of thermal resistance of contact parts, etc., to suppress cracks, reduce shrinkage, The effect of suppressing warpage

Active Publication Date: 2020-04-24
MITSUBISHI ELECTRIC CORP
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, in the power semiconductor device of Patent Document 1, there are problems in that the cost increases due to the addition of different materials to the base plate, and the thermal resistance deteriorates at the contact portion between the different materials.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Power semiconductor device and method for manufacturing power semiconductor device
  • Power semiconductor device and method for manufacturing power semiconductor device
  • Power semiconductor device and method for manufacturing power semiconductor device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach 1

[0018]

[0019] figure 1 It is a sectional view showing the structure of the power semiconductor device 101 of this embodiment. The power semiconductor device 101 is widely used in home appliances, industries, automobiles, trains, and the like, for example. Below, refer to figure 1 The configuration of the power semiconductor device 101 will be described.

[0020] The power semiconductor device 101 has an insulating pattern 1 , a conductive pattern 2 , an IGBT chip 4 , a diode chip 6 , inner frames 9 , 12 , main terminals 10 , aluminum wires 11 , signal terminals 13 , an embedded case 14 and heat dissipation pin fins 16 . Two conductive patterns 2 are formed on the upper surface of the insulating pattern 1 , and an IGBT chip 4 and a diode chip 6 as semiconductor elements are bonded to these conductive patterns 2 via solders 3 and 5 , respectively.

[0021] The inner frame 9 is bonded to the upper surface of the IGBT chip 4 via the solder 7 , and is bonded to the upper sur...

Embodiment approach 2

[0059]

[0060] Figure 5 It is a cross-sectional view showing the structure of the power semiconductor device 102 according to the second embodiment. For the power semiconductor device 102 , the inner surface of the built-in housing 14 has a recess 15 . Other than that, the configuration of the power semiconductor device 102 is the same as that of the power semiconductor device 101 of the first embodiment.

[0061] exist Figure 5 Here, the recess 15 is formed at a position straddling the boundary between the encapsulating resin 21 and the encapsulating resin 22 , and both the encapsulating resin 21 and the encapsulating resin 22 are formed so as to enter the recess 15 . Thereby, the sealing resin 21 and the sealing resin 22 are firmly bonded to the embedded case 14 by the anchor effect. As a result, even when stress due to the difference in coefficient of linear expansion of the sealing resins 21 and 22 occurs at high temperature, interfacial delamination of the sealing...

Embodiment approach 3

[0067]

[0068] Figure 6 It is a cross-sectional view showing the structure of the power semiconductor device 103 according to the third embodiment. Power semiconductor device 103 has polyimide layer 17 between encapsulation resin 21 and encapsulation resin 22 . Other than that, the configuration of the power semiconductor device 103 is the same as that of the power semiconductor device 102 of the second embodiment.

[0069] The polyimide layer 17 has a lower Vickers hardness than the cured encapsulation resins 21 and 22 , and thus absorbs stress between the encapsulation resins 21 and 22 . Therefore, the adhesiveness between the sealing resin 21 and the polyimide layer 17 and between the polyimide layer 17 and the sealing resin 22 can be improved. Thus, a highly reliable power semiconductor device 103 is obtained.

[0070]

[0071]Since the power semiconductor device 103 according to Embodiment 3 has the polyimide layer 17 between the encapsulating resin 21 and the en...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The purpose of the present invention is to suppress a crack of a sealing resin in a power semiconductor device, and to suppress warping of the semiconductor device. The power semiconductor device is provided with: semiconductor elements (4, 6); a terminal (9) bonded to the upper surfaces of the semiconductor elements (4, 6); a housing (14) that houses the semiconductor elements (4, 6) and the terminal (9); and a sealing resin that seals, in the housing (14), the semiconductor elements (4, 6) and the terminal (9). The sealing resin has: a first sealing resin (21) that covers at least the semiconductor elements (4, 6); and a second sealing resin (22) formed above the first sealing resin (21). At an operating temperature of the semiconductor elements (4, 6), the first sealing resin (21) has alinear expansion coefficient that is smaller than that of the second sealing resin (22), and a difference between the linear expansion coefficient of the first sealing resin (21) and that of the terminal (9) is smaller than a difference between the linear expansion coefficient of the second sealing resin (22) and that of the terminal (9).

Description

technical field [0001] The present invention relates to a power semiconductor device and a method for manufacturing the power semiconductor device. Background technique [0002] A conventional power semiconductor device includes: a base plate; a case provided on the base plate; and an encapsulating resin filled in the case. Patent Document 1 describes a power semiconductor device that embeds a reinforcing plate made of Cu or Fe in a base plate made of Al alloy to reduce the linear expansion coefficient of the base plate and reduce the Warping that makes the back of the base plate convex. [0003] However, in the power semiconductor device of Patent Document 1, there are problems of an increase in cost due to addition of different materials to the base plate and deterioration of thermal resistance at the contact portion between the different materials. [0004] Patent Document 1: Japanese Patent Laid-Open No. 2006-100320 Contents of the invention [0005] In recent years...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): H01L23/29H01L23/28H01L23/31H01L25/07H01L25/18
CPCH01L23/24H01L23/3135H01L2224/40137H01L2924/181H01L2224/48091H01L25/072H01L24/40H01L2224/73265H01L2224/45124H01L2924/10272H01L2224/73221H01L2224/37147H01L24/37H01L24/48H01L24/73H01L2924/13055H01L2924/1203H01L2224/29101H01L2224/83801H01L24/33H01L2224/33181H01L24/29H01L24/45H01L2224/8492H01L24/84H01L2224/84801H01L2924/00012H01L2924/00014H01L2924/014H01L23/29H01L23/31H01L25/04
Inventor 佐佐木太志吉冈佑毅原田启行梶勇辅
Owner MITSUBISHI ELECTRIC CORP