Composite board and preparation method thereof

A technology for composite plates and alloy plates, which is applied in chemical instruments and methods, layered products, and improvement of process efficiency. Oil spots, low surface oxygen content, and fast grinding effects

Active Publication Date: 2020-06-26
YINBANG CLAD MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are some disadvantages: ① Flux is not soluble in water, so the coating of flux is troublesome, and it is necessary to dry the coated flux products; ② Fluoride flux will react with Mg, which will affect the There are strict requirements on the Mg content of brazing flux, which should generally be controlled below 0.5%, which limits the application of Mg-containing aluminum alloys such as 5xxx and 6xxx series; ③The operating temperature of the flux is high (higher than 570°C), s

Method used

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  • Composite board and preparation method thereof
  • Composite board and preparation method thereof
  • Composite board and preparation method thereof

Examples

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preparation example Construction

[0043] figure 1 It is a schematic flow chart of the preparation method of the composite plate of the present invention, as figure 1 Shown, the preparation method of three-layer composite material or five-layer composite material can comprise the following steps:

[0044] 1) The filling layer alloy slab and the covering layer alloy slab are prepared by 3D metal printing process.

[0045] 2) Welding the small-size filling layer slabs and covering layer alloy slabs obtained in step 1) into large-size filling layer sheets and covering layer sheets respectively by means of friction stir welding, so as to improve production efficiency and adapt to industrial production.

[0046] 3) Core material preparation. According to the design composition ratio alloy, the ingot is cast by semi-continuous casting line ( figure 1 not shown).

[0047] 4) Overlay rolling. Annealing the covering sheet prepared in step 2) in an annealing furnace at 300-400° C. for 2 hours, and then rolling to a ...

Embodiment 1

[0059] An aluminum alloy composite material for flux-free brazing and a preparation method thereof, the composite material includes a core material, a filling layer and a covering layer; wherein, the filling layer is compounded on the core material, and the covering layer is compounded on the On the filling layer; both the filling layer and the covering layer are Al-Si alloy, wherein the alloy composition of the covering layer is Si 7.5%, Bi 0.15%, Sr 0.03%, Eu 0.05%, Yb 0.05%; the rest is Al and the total amount of unavoidable impurities less than 0.15%; the alloy composition of the filling layer is Si 12.5%, Mg 0.15%, Bi 0.12%, Sr 0.03%, Gd 0.05%, the rest is Al and the total amount of unavoidable impurities less than 0.15% . Both the filling layer and the covering layer are prepared from atomized particles with a particle size of 15-53 μm through an EOS280 type 3D metal printer. The core material is AA3003 aluminum alloy.

[0060] The preparation method of this composite ...

Embodiment 2

[0073] An aluminum alloy composite material for flux-free brazing and a preparation method thereof, the composite material includes a core material, a filling layer and a covering layer; wherein, the filling layer is compounded on the core material, and the covering layer is compounded on the On the filling layer; both the filling layer and the covering layer are Al-Si alloy, wherein the alloy composition of the covering layer is Si 12.6%, Bi 0.15%, Sr0.03%; the rest is Al and the total amount is less than 0.15%. Inevitable impurities; the alloy composition of the filling layer is 15% Si, 0.15% Mg, 0.12% Bi, 0.03% Sr, 0.05% Gd, and the rest are Al and unavoidable impurities less than 0.15% in total. Both the filling layer and the covering layer are prepared from atomized particles with a particle size of 15-53 μm through an EOS280 type 3D metal printer. The core material is AA3003 aluminum alloy.

[0074] The preparation method of this composite material:

[0075] 1) Filling...

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Abstract

The invention discloses a composite board and a preparation method thereof. The method comprises the following steps: preparing a core material cast ingot, a filling layer alloy plate and a covering layer alloy plate; hot-rolling the composite core material cast ingot and the filling layer alloy plate to obtain an alloy coiled material; and cold-rolling the composite coating alloy plate and the alloy coiled material. The composite board comprises a core material, a filling layer and a covering layer which are stacked in sequence, the covering layer is prepared from the following aluminum alloycomponents in percentage by weight: 5.0 to 12.6 percent of Si, less than or equal to 0.8 percent of Fe, less than or equal to 0.25 percent of Cu, less than or equal to 0.1 percent of Mn, less than orequal to 0.1 percent of Zn, 0.05 to 0.2 percent of Bi, less than or equal to 0.1 percent of Sr, less than or equal to 0.1 percent of Eu and less than or equal to 0.1 percent of Yb; the filling layeraluminum alloy comprises the following components in percentage by weight: 7.0-15.0% of Si, less than or equal to 0.8% of Fe, less than or equal to 0.3% of Cu, less than or equal to 0.15% of Mn, lessthan or equal to 0.15% of Zn, 0.05-0.5% of Mg, 0.05-0.2% of Bi, less than or equal to 0.1% of Sr and less than or equal to 0.1% of Gd; the core material is one of series 1, series 3, series 5, series6, and series 7 aluminum alloys. The composite board is used as a soldering flux-free brazing material for the finned tube in the automobile condenser, and the welding rate reaches up to 95% or above.

Description

technical field [0001] The invention discloses a composite plate and a preparation method thereof, belonging to the technical field of brazing aluminum alloy manufacturing industry. Background technique [0002] The brazing methods used by automotive heat exchanger manufacturers are mainly divided into two categories: vacuum brazing (VB) and controlled atmosphere brazing (CAB). [0003] Vacuum brazing relies on the evaporation of Mg in the solder to destroy the oxide film on the aluminum surface, and at the same time, the degassing effect of Mg itself makes the workpiece no longer oxidize when heated and promotes the wettability of the molten solder. The advantages of the vacuum method are: ① No flux is required, no harmful gas will be produced during heating, no cleaning after welding, and no environmental pollution; ② No flux residues and corrosion problems caused by salt, and the product has a long service life; ③ Surface after welding Bright, good appearance effect. Ho...

Claims

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Application Information

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IPC IPC(8): B32B15/01B32B37/06B32B37/08B23P15/00
CPCB32B15/016B32B37/06B32B37/08B23P15/00B32B2307/714Y02P10/25
Inventor 伍波郭耿锋
Owner YINBANG CLAD MATERIAL
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