Ceramic-polymer composites obtained by a cold sintering process

A composite material and polymer technology, which is applied in the field of ceramic-polymer composite materials obtained by cold sintering, can solve the problems of warpage, uniform powder wetting and complex, uneven density, etc.

Inactive Publication Date: 2020-07-14
SABIC GLOBAL TECH BV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Even so, although Li 2 MoO 4 The powder has a particle size of less than 180 microns, but Kahari teaches that smaller particle sizes complicate uniform ...

Method used

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  • Ceramic-polymer composites obtained by a cold sintering process
  • Ceramic-polymer composites obtained by a cold sintering process
  • Ceramic-polymer composites obtained by a cold sintering process

Examples

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Embodiment 1A

[0086] Example 1A: Cold-sintered ceramic polymer composite

[0087] Cold-sintered ceramic polymer composites are made using different types of ceramics and polymers. Powders of inorganic compound starting materials and polymers are mixed with a small amount of liquid using a mortar and pestle. Then, the resulting mixture is put into cylindrical molds and hot pressed. Compression is performed at various temperatures, hold times and pressures. Densification of cold sintered ceramic polymer composites was analyzed by measuring bulk density (eg, Archimedes method) and by observing the microstructure using SEM / TEM.

Embodiment 2A

[0088] Example 2A: Cold sintered ceramic polymer metal composite

[0089]Cold sintered cerpolymer metal composites are made using different types of inorganic compound starting materials, metals and polymers. Powders of one or more inorganic compounds, polymers and metals are mixed together with a small amount of liquid using a mortar and pestle. Then, the resulting mixture is put into cylindrical molds and hot pressed. Compression is performed at various temperatures, hold times and pressures. The densification of ceramic-polymer-metal composites was analyzed by measuring the bulk density and by observing the microstructure using SEM / TEM.

Embodiment 3A

[0090] Example 3A: Cold-sintered ceramic polymer composite with electronic conductivity

[0091] Ceramics are traditionally known for their electrical insulating properties. Adding conductive fillers to the sintered ceramic body can increase its conductivity. Examples of different conductive fillers include conductive polymers, which are incorporated into the ceramic matrix to improve its conductivity. Conductive polymers (also known as intrinsically conductive polymers (ICPs)) are a group of polymers that conduct electricity. Conductive polymers consist of linear backbones such as polyacetylene, polypyrrole, and polyaniline and their copolymers. Poly(p-phenylene vinylene) (PPV) and its soluble derivatives are useful as electroluminescent semiconducting polymers. Poly(3-alkylthiophenes) are prototype materials for solar cells and transistors.

[0092] Metals and graphite are well known conductors of electricity. Incorporation of these materials showed improvements in elec...

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Abstract

Described herein are cold-sintered ceramic polymer composites and processes for making them from inorganic compound starting materials and polymers. The cold sintering process and wide variety of polymers permit the incorporation of diverse polymeric materials into the ceramic.

Description

[0001] Ceramic composite materials and methods [0002] This application claims the benefit of priority to U.S. Provisional Patent Application No. 62 / 379,851 filed August 26, 2016, which is incorporated in its entirety as if fully set forth herein. Background technique [0003] Many ceramics and composites are sintered to reduce porosity and enhance material properties such as strength, electrical conductivity, translucency, and thermal conductivity. The sintering process involves the application of high temperatures, usually above 1,000°C, to densify and improve the properties of the material. However, the use of high sintering temperatures precludes the manufacture of certain types of materials and increases the cost of the materials to be manufactured. [0004] Traditional ceramic component fabrication requires heating and pressing ceramic materials at high temperatures, typically 0.6-0.7 times the melting temperature. Since many non-ceramic materials have lower melting t...

Claims

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Application Information

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IPC IPC(8): C04B35/634C04B35/447C04B35/453C04B35/486C04B35/488C04B35/515C04B35/553C04B35/626C04B35/645C04B35/80
CPCC04B35/447C04B35/453C04B35/486C04B35/488C04B35/5152C04B35/553C04B35/6263C04B35/6264C04B35/62685C04B35/634C04B35/80C04B2235/3201C04B2235/3203C04B2235/3256C04B2235/442C04B2235/444C04B2235/448C04B2235/5436C04B2235/5481C04B2235/77C04B2235/96C04B2235/9607C04B35/645C08K3/22C08L79/08C04B35/495C04B2235/6022C04B2235/422C04B2235/40C04B35/6269C04B35/63408C04B35/63464C04B35/63488C04B2235/3284C04B2235/48C04B2235/656C04B2235/662
Inventor 安妮·博尔瓦里特奥多鲁斯·霍克斯兰詹·达舍托马斯·L·埃文斯尼尔·普费芬伯格乔纳森·博克基耶尔·阿尔贝图斯·伦德斯马克·约翰·阿姆斯特朗
Owner SABIC GLOBAL TECH BV
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