Unlock instant, AI-driven research and patent intelligence for your innovation.

Preparation method and application of water glass recycled sand and recycled sand core

A technology for regenerating sand and water glass, which is applied to cores, manufacturing tools, casting and molding equipment, etc., can solve the problems of poor performance, low strength, short service time, etc. The effect of using time

Active Publication Date: 2021-11-12
南阳仁创砂业科技有限公司
View PDF12 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Organic resins are exposed to high temperatures during core making and casting to produce pungent odors and toxic fumes, which seriously affect the production environment and the health of workers
Compared with traditional organic binders, water glass binders have the advantages of being non-toxic, smoke-free and other green environmental protection, and are an ideal inorganic binder for casting. However, water glass sand has always had an unsatisfactory regeneration effect of old sand. Reclaimed sand cores have problems such as short service time, loose sand core surface, and low strength, which cannot meet the requirements of foundry production. Therefore, their development and application in the foundry industry is restricted.
[0003] Conventionally, the old water glass sand needs to be regenerated by wet method, thermal method, chemical method and other processes before it can be used for production and use, and the utilization rate is very low and the performance is poor, so it cannot be 100% replaced by new sand for core making
In addition, the regeneration and reuse of conventional sodium silicate old sand requires the use of various regeneration processes to remove the residual binder on the surface of the old sand, but none of them can be completely removed.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Preparation method and application of water glass recycled sand and recycled sand core

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] The water glass regenerated sand of the present embodiment is made of following raw material: water glass old sand 80.5kg, active agent 7.7kg, water glass binder 0.9kg and accelerator 0.34kg.

[0033] Wherein, the active agent includes water 7.16kg, sodium alkyl sulfonate 0.45kg and polyethylene glycol 0.09kg, the relative molecular weight of polyethylene glycol is less than 2000, and the curing accelerator includes silicon dioxide powder 0.18kg and glass fiber 0.16kg .

[0034] The preparation method of the water glass regenerated sand core of the present embodiment may further comprise the steps:

[0035] (1) take by weighing respectively according to the weight of each raw material for subsequent use;

[0036] (2) Pulverize the old water glass sand into single particles, magnetically select the impurity particles, and add them to the sand mixing bucket;

[0037] (3) Add the active agent into the sand mixing bucket, stir evenly, and the stirring time is 90s;

[003...

Embodiment 2

[0041] The water glass regenerated sand of the present embodiment is made of following raw material: water glass old sand 87.25kg, active agent 8.9kg, water glass binder 1.12kg and accelerator 0.53kg.

[0042] Wherein, the active agent includes water 8.03kg, sodium alkylsulfonate 0.625kg and polyethylene glycol 0.245kg, the relative molecular mass of polyethylene glycol is less than 2000, and the curing accelerator includes silicon dioxide powder 0.315kg and glass fiber 0.215kg .

[0043] The preparation method of the water glass regenerated sand core of the present embodiment may further comprise the steps:

[0044] (1) take by weighing respectively according to the weight of each raw material for subsequent use;

[0045] (2) Pulverize the old water glass sand into single particles, magnetically select the impurity particles, and add them to the sand mixing bucket;

[0046] (3) Add the active agent into the sand mixing bucket, stir evenly, and the stirring time is 120s;

...

Embodiment 3

[0050] The water glass regenerated sand of the present embodiment is made of following raw material: water glass old sand 94kg, active agent 10.1kg, water glass binder 1.34kg and accelerator 0.72kg.

[0051] Wherein, the active agent includes water 8.9kg, sodium alkylsulfonate 0.8kg and polyethylene glycol 0.4kg, the relative molecular mass of polyethylene glycol is less than 2000, and the curing accelerator includes silicon dioxide powder 0.45kg and glass fiber 0.27kg .

[0052] The preparation method of the water glass regenerated sand core of the present embodiment may further comprise the steps:

[0053] (1) take by weighing respectively according to the weight of each raw material for subsequent use;

[0054] (2) Pulverize the old water glass sand into single particles, magnetically select the impurity particles, and add them to the sand mixing bucket;

[0055] (3) Add the active agent into the sand mixing bucket, stir evenly, and the stirring time is 150s;

[0056] (4...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a preparation method and application of water glass regenerated sand and a regenerated sand core. The method of the invention first breaks the old water glass sand into single particle sand, and then adds an active agent to restore the activity of the water glass old sand, so that the old water glass The sand obtains the reusable performance, adding water glass binder and curing agent to carry out sand mixing, and the obtained regenerated sand can be used in foundry production; the method of the present invention does not regenerate the old sand, simplifies the production process, and saves production costs. The present invention utilizes the reversible characteristics of the water glass binder, adding an active agent to restore the activity of the old sand, so that the same bonding effect can be achieved with a lower amount of water glass binder, and the cost of raw materials is saved. The accelerated curing of the present invention Adding glass fiber to the agent, taking advantage of its high tensile strength, can effectively improve the strength of the sand core and meet the technical requirements of foundry production.

Description

technical field [0001] The invention belongs to the technical field of casting, and in particular relates to a preparation method and application of water glass regenerated sand and a regenerated sand core. Background technique [0002] Binders are an essential molding material in the foundry industry. Organic resins are exposed to high temperatures during core making and casting to produce pungent odors and toxic fumes, which seriously affect the production environment and the health of workers. Compared with traditional organic binders, water glass binders have the advantages of being non-toxic, smoke-free and other green environmental protection, and are an ideal inorganic binder for foundry. However, water glass sand has always had an unsatisfactory regeneration effect of old sand. Reclaimed sand cores have problems such as short service time, loose sand core surface, and low strength, which cannot meet the requirements of foundry production. Therefore, it restricts its...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B22C1/18B22C1/10B22C5/06B22C5/04B22C9/10B22C9/22
CPCB22C1/10B22C1/188B22C5/0409B22C5/06B22C9/10B22C9/22
Inventor 刘栋尹海军冯俊龙李卓情刘承翔
Owner 南阳仁创砂业科技有限公司