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Sodium silicate reclaimed sand and preparation method and application of reclaimed sand

A technology for regenerating sand and water glass, applied in the direction of cores, manufacturing tools, casting and molding equipment, etc., can solve the problems of inability to completely remove, short use time, poor performance, etc., to save raw material costs, save production costs, and meet technical requirements. desired effect

Active Publication Date: 2020-08-25
南阳仁创砂业科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Organic resins are exposed to high temperatures during core making and casting to produce pungent odors and toxic fumes, which seriously affect the production environment and the health of workers
Compared with traditional organic binders, water glass binders have the advantages of being non-toxic, smoke-free and other green environmental protection, and are an ideal inorganic binder for casting. However, water glass sand has always had an unsatisfactory regeneration effect of old sand. Reclaimed sand cores have problems such as short service time, loose sand core surface, and low strength, which cannot meet the requirements of foundry production. Therefore, their development and application in the foundry industry is restricted.
[0003] Conventionally, the old water glass sand needs to be regenerated by wet method, thermal method, chemical method and other processes before it can be used for production and use, and the utilization rate is very low and the performance is poor, so it cannot be 100% replaced by new sand for core making
In addition, the regeneration and reuse of conventional sodium silicate old sand requires the use of various regeneration processes to remove the residual binder on the surface of the old sand, but none of them can be completely removed.

Method used

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  • Sodium silicate reclaimed sand and preparation method and application of reclaimed sand

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] The water glass regenerated sand of the present embodiment is made of following raw material: water glass old sand 80.5kg, active agent 7.7kg, water glass binder 0.9kg and accelerator 0.34kg.

[0033] Wherein, the active agent includes water 7.16kg, sodium alkyl sulfonate 0.45kg and polyethylene glycol 0.09kg, the relative molecular weight of polyethylene glycol is less than 2000, and the curing accelerator includes silicon dioxide powder 0.18kg and glass fiber 0.16kg .

[0034] The preparation method of the water glass regenerated sand core of the present embodiment may further comprise the steps:

[0035] (1) take by weighing respectively according to the weight of each raw material for subsequent use;

[0036] (2) Pulverize the old water glass sand into single particles, magnetically select the impurity particles, and add them to the sand mixing bucket;

[0037] (3) Add the active agent into the sand mixing bucket, stir evenly, and the stirring time is 90s;

[003...

Embodiment 2

[0041] The water glass regenerated sand of the present embodiment is made of following raw material: water glass old sand 87.25kg, active agent 8.9kg, water glass binder 1.12kg and accelerator 0.53kg.

[0042] Wherein, the active agent includes water 8.03kg, sodium alkylsulfonate 0.625kg and polyethylene glycol 0.245kg, the relative molecular mass of polyethylene glycol is less than 2000, and the curing accelerator includes silicon dioxide powder 0.315kg and glass fiber 0.215kg .

[0043] The preparation method of the water glass regenerated sand core of the present embodiment may further comprise the steps:

[0044] (1) take by weighing respectively according to the weight of each raw material for subsequent use;

[0045] (2) Pulverize the old water glass sand into single particles, magnetically select the impurity particles, and add them to the sand mixing bucket;

[0046] (3) Add the active agent into the sand mixing bucket, stir evenly, and the stirring time is 120s;

...

Embodiment 3

[0050] The water glass regenerated sand of the present embodiment is made of following raw material: water glass old sand 94kg, active agent 10.1kg, water glass binder 1.34kg and accelerator 0.72kg.

[0051] Wherein, the active agent includes water 8.9kg, sodium alkylsulfonate 0.8kg and polyethylene glycol 0.4kg, the relative molecular mass of polyethylene glycol is less than 2000, and the curing accelerator includes silicon dioxide powder 0.45kg and glass fiber 0.27kg .

[0052] The preparation method of the water glass regenerated sand core of the present embodiment may further comprise the steps:

[0053] (1) take by weighing respectively according to the weight of each raw material for subsequent use;

[0054] (2) Pulverize the old water glass sand into single particles, magnetically select the impurity particles, and add them to the sand mixing bucket;

[0055] (3) Add the active agent into the sand mixing bucket, stir evenly, and the stirring time is 150s;

[0056] (4...

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Abstract

The invention relates to sodium silicate reclaimed sand and a preparation method and application of the reclaimed sand. The method comprises the steps that firstly, old sand of sodium silicate is smashed into single-particle sand, an active agent is added, the activity of the old sand of the sodium silicate is restored, and the old sand of the sodium silicate acquires reusing performance; a sodiumsilicate binder and a curing promoter are added, sand mixing is carried out, and the obtained reclaimed sand can be used for casting production. According to the method, the old sand is regenerated,the production process is simplified, and the production cost is reduced; the reversible characteristic of the sodium silicate binder is utilized, the active agent is added to restore the activity ofthe old sand, and therefore the same binding effect can be achieved through the small adding amount of the sodium silicate binder, and the raw material cost is reduced; and glass fibers are added intothe curing promoter, the high tensile strength characteristic is utilized, the strength of a sand core can be effectively improved, and the technical requirement of casting production is met.

Description

technical field [0001] The invention belongs to the technical field of casting, and in particular relates to a preparation method and application of water glass regenerated sand and a regenerated sand core. Background technique [0002] Binders are an essential molding material in the foundry industry. Organic resins are exposed to high temperatures during core making and casting to produce pungent odors and toxic fumes, which seriously affect the production environment and the health of workers. Compared with traditional organic binders, water glass binders have the advantages of being non-toxic, smoke-free and other green environmental protection, and are an ideal inorganic binder for foundry. However, water glass sand has always had an unsatisfactory regeneration effect of old sand. Reclaimed sand cores have problems such as short service time, loose sand core surface, and low strength, which cannot meet the requirements of foundry production. Therefore, it restricts its...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C1/18B22C1/10B22C5/06B22C5/04B22C9/10B22C9/22
CPCB22C1/10B22C1/188B22C5/0409B22C5/06B22C9/10B22C9/22
Inventor 刘栋尹海军冯俊龙李卓情刘承翔
Owner 南阳仁创砂业科技有限公司