Distributing device for full-body billet-textured porcelain plate and manufacturing method thereof

A cloth device and texture technology, which is applied in the field of cloth device for whole-body texture porcelain plates, can solve the needs of no whole-body texture, uneven material quantity, and inability to realize whole-body texture opening, edging, chamfering, paving, etc. problems, to achieve the effect of improving diversification

Pending Publication Date: 2020-09-25
GUANGDONG SUMMIT CERAMIC CO LTD +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Just like the patent application publication number CN102225577A, it is the line-like effect that ceramic powder is repeatedly superimposed in the collection box. The amount of material on the entire width of the cloth is uneven, so that the section of the collection box accepts different amounts of powder, thus forming a texture with high and low powder stacks, which is formed by pushing and collecting. The setting of this kind of angle cannot produce the flow effect formed by the self-weight of the powder on the slope, and the products made of collecting boxes and the like use secondary distribution or even fine powder without fluidity. First, there is no flow Texture, the second is that there is no whole-body texture effect, which is difficult to meet the needs of consumers who hope that these porcelain plates can achieve a consistent pattern and texture from the surface to the inside.
[0006] Another example is the patent application publication number CN102126249A, which is that the micropowder material of the fabric hopper and the front and rear thread hoppers falls into the powder guide strips connected by the longitudinal feeding belt in the longitudinal blanking cavity and is repeatedly superimposed and falls to the plane by the rotation of the longitudinal feeding belt. The dense and fine line effect formed on the conveyor belt, one is that the ceramic raw material used is a micro-powder material, which has no fluidity. Because the method of one-time cloth full of micro-powder cannot exhaust well when the press is punched, it is well known in the industry , in batch industrial production, it is not feasible to make dry-pressed whole-body fine powder ceramic products with all micro-powder cloth, and it can only be carried out with secondary cloth, so it cannot make whole-body effect; the second is due to the thickness limit of the mic...

Method used

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  • Distributing device for full-body billet-textured porcelain plate and manufacturing method thereof
  • Distributing device for full-body billet-textured porcelain plate and manufacturing method thereof
  • Distributing device for full-body billet-textured porcelain plate and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0125] refer to figure 1 , figure 2 , Figure 4 , this embodiment discloses a distributing device for a whole-body textured porcelain plate, including a blanking assembly 1, a powder preforming box 2, and a belt conveying assembly 3. The belt conveying assembly 3 is commonly used in the prior art Conveyor belt, the belt conveying assembly 3 is horizontally arranged below the powder preforming box 2, the unloading assembly 1 is arranged above the powder preforming box 2, and the conveying plane between the powder preforming box 2 and the belt conveying assembly 3 Set as an included angle α, 61°≤α≤90°, α can be selected from 65°, 70°, 75°, 80°, 85°;

[0126] The powder preforming box 2 is provided with a material-filling cavity 201, the upper and lower ends of the material-filling cavity are provided with openings, and the lower end of the material-filling cavity is set with a discharge gate 2011;

[0127] The angle between the intersection line of the lower end of the powde...

Embodiment 2

[0154] refer to Figure 5 , this embodiment discloses a method for manufacturing a whole-body textured porcelain plate, including the distributing device for the whole-body textured porcelain plate in Example 1, and also includes a pressing machine 14 in the prior art:

[0155] Including the following processing steps:

[0156] a. Machine preparation: Assemble the conventional pressing machine 14 with the distributing device of the whole body textured porcelain plate of Embodiment 1 to form a ceramic tile production line. The line powder material blanking module 101 includes 2 rows of hoppers, and the texture powder material blanking The module 102 includes 6 rows of lowering hoppers. The lowering hoppers of the line powder material lowering module 101 and the texture powder material lowering module 102 are all set as flat roller lower hoppers, and five lower material hoppers are set under the storage part 4 of each lower hopper 5, five discharge baffles 8 are set correspondi...

Embodiment 3

[0175] This embodiment discloses another method for manufacturing a whole-body textured porcelain plate. Based on the above-mentioned embodiment, the difference between this embodiment and the above-mentioned embodiment lies in:

[0176] refer to Figure 8 , in the present embodiment, the discharge baffle plate 8 adopted at the outlet of the blanking part 5 is integrated, and is driven up and down by at least one driver 9, and several partitions 8 are arranged in the storage part 4 of each row of the discharge hopper. The storage part 4 is divided into multiple storage chambers 401 by the partition board 8, and by adjusting the position of the partition board 8 in the storage part 4, the cloth from the discharge port of the discharge part 5 can be adjusted to fall on the discharge conveyor belt 6 The raw material width above, wherein, in this embodiment, three partitions are arranged in the storage part 4 in the line powder material unloading module 101, and the storage part 4 i...

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Abstract

The invention discloses a distributing device for a full-body billet-textured porcelain plate and a manufacturing method thereof, and relates to the field of production of building ceramic bricks. Thedistributing device comprises a blanking component, a powder performing box and a belt type conveying component, wherein the powder performing box and the conveying plane of the belt type conveying component are arranged at an included angle alpha, and alpha is larger than or equal to 61 degrees and less than or equal to 90 degrees; and the included angle between the intersecting line of the lower end of the powder performing box and the conveying plane of the belt type conveying component and the center line of the conveying plane of the belt type conveying component is beta, and beta is larger than or equal to 45 degrees and less than or equal to 90 degrees. The powder performing box and the conveying plane of the belt type conveying component are arranged at the angle of 61-90 degrees,so that ceramic raw materials in the powder performing box can be stacked and flowed in a performing cavity depending on dead weight to form a fluid layout. The processing technology of the distributing device can form the porcelain plate with full-body billet texture having a natural flow effect, and moreover, a texture pattern effect of straight grains or cross grains can be formed as required.

Description

technical field [0001] The invention relates to the field of production of architectural ceramic tiles, in particular to a distributing device and a manufacturing method for whole-body textured porcelain plates. Background technique [0002] In modern architectural decoration, natural stone undoubtedly has advantages in terms of color and texture because of its natural characteristics in surface texture and natural color, but as it is continuously mined, natural mineral resources are becoming increasingly scarce. Ceramic products with superior physical and chemical properties are becoming more and more popular, especially the demand for stone materials with overall pattern effects and natural and smooth surface effects like sandstone textures is increasing. [0003] The ceramic plates with natural and smooth textures are mainly imitation sandstone ceramic plates, like ceramic tiles made of inkjet printing patterns. Although many sandstone surface patterns can be copied, the ...

Claims

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Application Information

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IPC IPC(8): B28B13/02B28B3/02B28B17/00B28B11/00B28B11/24
CPCB28B13/027B28B3/02B28B17/0081B28B13/022B28B11/001B28B11/243B28B13/0245B28B13/023
Inventor 叶德林简润桐陈章武覃立扩罗爱武冼定邦
Owner GUANGDONG SUMMIT CERAMIC CO LTD
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