Method for constructing diamond milling and grinding head state monitoring system for machining ceramic mobile phone backboard

A condition monitoring system and ceramic backplane technology, applied in stone processing equipment, stone processing tools, metal processing equipment, etc., can solve problems such as waste of tools, limited accuracy of workers' judgment, impact on production efficiency, etc., and achieve increased redundancy Accuracy and fault tolerance, ensuring rapidity and correctness, and improving the effect of accuracy

Active Publication Date: 2020-10-16
HUAQIAO UNIVERSITY
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Problems solved by technology

[0003] However, due to the high hardness, brittleness and high wear resistance of ceramic materials, diamond tools wear out quickly and have a short service life. Therefore, the quality of the tool for processing ceramic backplanes will directly affect the quality of the processed workpiece.
At this stage, for the monitoring of the wear state of the diamond milling head tool during the processing of the zirconia ceramic backplane, it mainly relies on the experience of the workers, the guiding opinions of the tool manufacturer, and the relevant process standards formulated by the process department. Two problems: The first problem is that the accuracy of workers' judgment is limited, which will cause the waste of tools and unqualified parts, which will affect the economy of production; the second problem is that direct observation of tools requires frequent stoppage of processing, which affects production Efficiency has a huge impact

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  • Method for constructing diamond milling and grinding head state monitoring system for machining ceramic mobile phone backboard
  • Method for constructing diamond milling and grinding head state monitoring system for machining ceramic mobile phone backboard
  • Method for constructing diamond milling and grinding head state monitoring system for machining ceramic mobile phone backboard

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Embodiment Construction

[0057] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

[0058] A diamond milling and grinding head tool wear state monitoring system for processing mobile phone ceramic backplane, refer to Figures 1 to 5 , including its processing platform, the wear signal acquisition module of the milling head; the signal processing and feature extraction module of the wear process; the intelligent decision-making module and the human-computer interaction module for online real-time feedback of the wear of the milling head.

[0059] The processing platform and the wear signal acquisition module of the milling head are based on the environment of the processing process and the characteristics of the sensor itself, the ceramic blank is fixed with a vacuum chuck, and the acceleration sensor, the sound sensor and the acoustic emission sensor are installed with special fixtures such as a magnetic base. sensor. Then co...

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Abstract

The invention provides a method for constructing a diamond milling and grinding head state monitoring system for a machining ceramic mobile phone backboard. The method is characterized in that the diamond milling and grinding head wear state monitoring system comprises a machining platform, a milling and grinding head wear signal collection module, a wear process signal processing and feature extraction module, an intelligent decision-making module and a man-machine interaction module for online real-time feedback of milling and grinding head wear conditions. By applying the technical scheme,the requirement of an actual mobile phone ceramic backboard enterprise processing plant for monitoring the tool wear state in engineering application can be met.

Description

technical field [0001] The invention relates to the field of on-line monitoring of tool wear of CNC machine tools, in particular to a method for building a state monitoring system for a diamond milling head for processing ceramic mobile phone back plates. Background technique [0002] With the coming of the 5G era, smartphone backplane materials are being updated, and non-electromagnetic shielding materials have been reused, while ceramic materials stand out in the new round of technology reshuffle. Due to their high hardness, ceramics can pass the drop test (1.2 meters high), The texture and color effect are better, and it has become a new type of mobile phone body material after plastic, metal and glass, and is favored by mobile phone manufacturers. [0003] However, due to the high hardness, brittleness and high wear resistance of ceramic materials, diamond tools wear quickly and have a short service life. Therefore, the quality of the tool for processing ceramic backplan...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06K9/00G06K9/62G06N3/00G10L21/0232B24B7/22B24B49/00B28D1/18B28D7/00
CPCG06N3/006G10L21/0232B24B7/22B24B49/003B24B49/006B28D1/18B28D7/00G06F2218/08G06F2218/12G06F18/2411G06F18/253Y02P90/02
Inventor 黄武振李远沈剑云杨冬雪
Owner HUAQIAO UNIVERSITY
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