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Carbon fiber and basalt fiber weaving process

A basalt fiber and carbon fiber weaving technology, which is applied in the field of textile weaving, can solve the problems of reduced fiber volume content, no lateral movement, and reduced product performance, achieving high tension, increased contact surface, and less prone to snagging and pilling

Pending Publication Date: 2020-10-30
安徽安赛新材料有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the weaving methods of warp-knitted multi-axially reinforced composite materials in the market are generally chain weave, warp-plain weave or variable warp-plain weave, and a combination of these methods. For composite materials, the braided warp is always woven along the warp direction, and the warp fibers only move in the warp direction without lateral movement. The binding thread is stitched and woven between fibers. Because the binding thread has a certain tension, the single warp The binding of the fibers together results in gaps between the warp fibers, and the gaps are filled with resin after they are made into products. Relatively speaking, the increase in the gaps will cause the resin matrix content to deviate and the volume content of the fibers will decrease. , leading to a decrease in the performance of the product, so a new weaving method needs to be proposed

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Carbon fiber and basalt fiber weaving process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A carbon fiber and basalt fiber weaving process, comprising the following steps:

[0026] 1), making carbon fiber filaments, using nano-scale glass filaments as the inner core, then wrapping 15D / 1F polyester filament spinning equipment on the nano-scale carbon fiber filaments, and controlling the tension of the polyester filaments at 1.2 grams to produce a twist of 1500T / M, carbon fiber filament with draft ratio set to 2.0;

[0027] 2) For the production of basalt fiber yarn, take basalt fiber as the inner core, and then wrap the nylon yarn and spandex yarn as the outer yarn on the basalt fiber according to two different spiral directions of positive and negative through a high-speed wrapping machine to produce twist 2000T / M, flat basalt fiber filament with draft ratio set to 3.0;

[0028] 3), weaving, using basalt fiber as warp, carbon fiber as weft, warp is a three-layer structure, warp is combined in pairs, and warp monofilament is also arranged between two weft mon...

Embodiment 2

[0034] A carbon fiber and basalt fiber weaving process, comprising the following steps:

[0035] 1), making carbon fiber filaments, using nano-scale carbon fibers as the inner core, and then wrapping 15D / 1F polyester filament spinning equipment on the nano-scale carbon fiber filaments, and controlling the tension of the polyester filaments at 1.6 grams to produce a twist of 1800T / M, carbon fiber filament with draft ratio set to 2.5;

[0036] 2) For the production of basalt fiber yarn, carbon fiber is used as the inner core, and then the nylon yarn and spandex yarn used as the outer yarn are wrapped on the basalt fiber according to two different spiral directions of positive and negative through a high-speed wrapping machine, and the twist is produced. 2400T / M, flat basalt fiber filament with draft ratio set to 3.5;

[0037] 3) Weaving, using basalt fiber as the warp and carbon fiber as the weft, the warp is a three-layer structure, and the warp is combined in pairs; the first...

Embodiment 3

[0041] A carbon fiber and basalt fiber weaving process, comprising the following steps:

[0042] 1) The production of carbon fiber filaments, using nano-scale carbon fiber filaments as the inner core, and then wrapping 15D / 1F polyester filaments on the nano-scale carbon fiber filaments, and controlling the tension of the polyester filaments at 1.4 grams to produce a twist The carbon fiber filament is 1600T / M, and the draft ratio is set to 2.5;

[0043] 2) For the production of basalt fiber yarn, take basalt fiber as the inner core, and then wrap the nylon yarn and spandex yarn as the outer yarn on the basalt fiber according to two different spiral directions of positive and negative through a high-speed wrapping machine to produce twist 2200T / M, flat basalt fiber filament with draft ratio set to 3.5;

[0044] 3) Weaving, using basalt fiber as the warp, carbon fiber as the weft, and the warp as a three-layer structure; the first layer of warp combination combines the two longi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention provides a carbon fiber and basalt fiber weaving process. The carbon fiber and basalt fiber weaving process comprises the following steps of: firstly, taking a nano-scale carbon fiber asan inner core, and then spinning and wrapping polyester yarns on the fiber to prepare basalt fiber yarns; then taking the carbon fiber as the inner core, and then wrapping nylon yarns and spandex yarns, which are used as outer wrapping yarns, on the carbon fiber through a high-speed wrapping machine according to two different spiral directions, namely a positive spiral direction and a negative spiral direction, so as to prepare flat carbon fiber yarns; taking the carbon fiber yarns as warp yarns and the basalt fiber yarns as weft yarns, wherein the warp yarns are of a three-layer structure and are combined in pairs; combining two longitudinal weft monofilaments by a first-layer warp yarn combination; combining two transverse weft monofilaments by a second-layer warp yarn combination; andcombining two longitudinal weft monofilaments by a third-layer warp yarn combination to obtain a three-warp flat yarn tissue. According to the weaving process provided by the invention, the nylon yarns and the spandex yarns are wrapped on the carbon fiber yarns in the positive direction and the negative direction, so that the tension is high and the carbon fiber and basalt fiber weaving process has a high-elasticity beam pressing effect. The three-warp flat yarn tissue is obtained, so that the wear resistance of a net body is enhanced and the service life is prolonged.

Description

technical field [0001] The invention belongs to the technical field of textile weaving, in particular to a carbon fiber and basalt fiber weaving process. Background technique [0002] As emerging composite materials, carbon fiber and basalt fiber have many advantages in terms of physical properties and adaptability, such as low density, high specific strength and specific modulus, stable structure size, high temperature resistance, fatigue resistance and wear resistance. and other excellent performance. [0003] At present, the weaving methods of warp-knitted multi-axially reinforced composite materials in the market are generally chain weave, warp-plain weave or variable warp-plain weave, and a combination of these methods. For composite materials, the braided warp is always woven along the warp direction, and the warp fibers only move in the warp direction without lateral movement. The binding thread is stitched and woven between fibers. Because the binding thread has a c...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04C1/02
CPCD04C1/02
Inventor 马俊杨建军马国栋马亚田杨双建
Owner 安徽安赛新材料有限公司
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