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Fireproof door speed reducer lubricating grease composition and preparation method thereof

A technology of grease composition and reducer, applied in the direction of lubricating composition, petroleum industry, etc., can solve the problems of insufficient adhesion ability, insufficient noise reduction ability, noise increase, etc., achieve good noise suppression effect and reduce failure rate , the effect of prolonging the service life

Active Publication Date: 2021-01-22
武汉博达特种润滑技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] At present, there is a lack of special corresponding lubricating grease on the market, and most of the lubricating grease used is ordinary noise damping grease, which generally has the following disadvantages:
[0008] (1) The noise reduction ability is not enough, or the noise rises after running for a period of time, and the noise is always high
[0009] (2) Insufficient adhesion ability, after long-term operation, the gear surface is basically free of grease
[0010] (3) The extreme pressure and anti-wear ability is poor, and the gears will wear out after long-term load operation
[0011] (4) The high-temperature consistency decreases seriously. As the temperature rises after the motor is running, the grease becomes thinner and loses
[0012] (5) The shear stability is poor. After a long time of operation, the grease becomes thinner and lost, and there is no grease on the gear surface

Method used

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  • Fireproof door speed reducer lubricating grease composition and preparation method thereof
  • Fireproof door speed reducer lubricating grease composition and preparation method thereof
  • Fireproof door speed reducer lubricating grease composition and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] A preparation method of a fire door reducer grease composition, comprising the steps of:

[0038] 1) Add 135kg of 250N into the reaction kettle, stir and heat to 150±5°C, add 15kg of binary ethylene propylene rubber with a Mooney viscosity of 30 cut into fine pieces, stir at constant temperature for 8±1h, and then add 654kg of 100°C kinematic viscosity 2400mm 2 / s polyisobutylene, heat up to 160±5℃, then add 60kg of specific surface area 200m 2 Hydrophobic fumed silica and 60kg specific surface area 300m 2 Hydrophilic fumed silica, stirred at constant temperature for 60 minutes.

[0039] 2) Cool down to 80±5°C, add 5kg of T706, 1kg of T105, 5kg of octylbutyldiphenylamine, 30kg of gear oil compound additive LZ5060, 25kg of molybdenum disulfide, 10kg of colloidal graphite, and mix and stir for 30 minutes , and then discharged into the bucket.

[0040] 3) Cool naturally to room temperature and grind three times with a three-roller mill to obtain the finished grease com...

Embodiment 2

[0042] A preparation method of a fire door reducer grease composition, comprising the steps of:

[0043] 1) Add 120kg of hydroisomerized Type III oil 150N into the reactor, stir and heat to 150±5°C, add 12kg of binary ethylene propylene rubber with a Mooney viscosity of 40 cut into fine pieces, and stir at constant temperature for 8±1h , and then add 640kg of 100 ℃ kinematic viscosity 4200mm 2 / s polyisobutylene, heat up to 160±5℃, then add 70kg of specific surface area 200m 2 Hydrophobic fumed silica and 45kg specific surface area 250m 2 Hydrophilic fumed silica, stirred at constant temperature for 60 minutes.

[0044]2) Cool down to 80±5°C, add 5kg of T561, 2kg of T105, 2kg of octylbutyldiphenylamine, 5kg of T531, 50kg of gear oil compound additive RC9410, 10kg of molybdenum disulfide, 40kg of colloidal graphite , mixed and stirred for 30 minutes, and then discharged into the barrel.

[0045] 3) Cool naturally to room temperature and grind three times with a three-roller...

Embodiment 3

[0047] A preparation method of a fire door reducer grease composition, comprising the steps of:

[0048] 1) Add 150kg of 250N into the reaction kettle, stir and heat to 150±5°C, add 20kg of binary ethylene propylene rubber with a Mooney viscosity of 17 cut into fine pieces, stir at constant temperature for 8±1h, and then add 594kg of 100°C kinematic viscosity 1300mm 2 / s polyisobutylene, heat up to 160±5°C, then add 50kg of polyisobutylene with a specific surface area of ​​300m 2 Hydrophobic fumed silica and 80kg specific surface area 150m 2 Hydrophilic fumed silica, stirred at constant temperature for 60 minutes.

[0049] 2) Cool down to 80±5°C, add 3kg of T706, 1kg of T105, 2kg of T106, 10kg of diisooctyldiphenylamine, 55kg of gear oil compound additive LZ5060, and 35kg of molybdenum disulfide in sequence, and mix and stir for 30 minutes. Then discharge into the bucket.

[0050] 3) Cool naturally to room temperature and grind three times with a three-roller mill to obtai...

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Abstract

The invention discloses a lubricating grease composition for a fireproof door speed reducer. The lubricating grease composition comprises the following components in percentage by mass: 5-30% of baseoil, 0.5-3% of ethylene propylene rubber, 30-87.2% of a tackifier, 5-20% of fumed silica, 0.1-1% of a metal deactivator, 0.1-1% of an antirust agent, 0.1-2% of an antioxidant, 1-8% of an extreme pressure anti-wear additive and 1-5% of a solid lubricant. The invention also discloses a preparation method of the fireproof door speed reducer lubricating grease composition. The fireproof door speed reducer lubricating grease has excellent silencing performance, shearing resistance and wear resistance, is used on a fireproof door speed reducer, and has the advantages of low noise, small wear and long service life.

Description

technical field [0001] The invention relates to lubricating grease and a preparation method thereof, in particular to a grease composition for a fire door reducer and a preparation method thereof. Background technique [0002] Grease is a kind of lubricating material needed to reduce the friction and wear of equipment when the equipment generates surface friction during operation. [0003] The gear transmission structure of the fire door reducer is relatively simple, the manufacturing precision of the gear is not high, and there is a certain noise when the gear is running. There is a noise reduction requirement for the grease. The operating noise is required to be no more than 60dB, and the grease is required to have high adhesion. [0004] The temperature of the fire door reducer is high during operation, and the lubricating grease is required to have a good consistency under high temperature conditions. [0005] The fire door reducer generally has a high bearing capacity,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M169/04C10N50/10C10N40/04C10N30/02C10N30/06C10N30/08C10N30/12
CPCC10M169/048C10M2203/1025C10M2205/022C10M2205/024C10M2205/026C10M2201/105C10M2215/223C10M2215/064C10M2201/066C10M2201/041C10M2207/026C10M2219/106C10M2215/065
Inventor 黄典曹杰
Owner 武汉博达特种润滑技术有限公司