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High-strength crankshaft of engine and preparation method thereof

A high-strength, engine technology, used in crankshafts, mechanical equipment, shafts, etc., can solve the problems of difficult crankshaft alignment, high scrap rate, and high C content, reducing steel costs, reducing scrap rates, and improving bending and torsional strength. Effect

Inactive Publication Date: 2021-03-05
GUANGZHOU AUTOMOBILE GROUP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the prior art, the ratio of the crankshaft is generally used: carbon 0.35-0.38, 42CrMo steel and other materials, and the crankshaft is formed by rounded corner rolling processing. This solution contains rare metals such as Mo and V, so its cost is relatively high. , and the C content is high, the crankshaft alignment is difficult, and the scrap rate is high
For example, the content ratio of a kind of crankshaft steel disclosed in the prior art: by mass %, it contains 0.28% to 0.47% of C, 0.45% or less of Si, 0.90% to 1.50% of Mn, 0.006 % or less of S, less than 0.30% of Cu, less than 0.15% of Mo, and more than 0.06% and less than 0.32% of V, and the rest is Fe and unavoidable impurities, which contain rare elements Mo and V, making the cost higher

Method used

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  • High-strength crankshaft of engine and preparation method thereof
  • High-strength crankshaft of engine and preparation method thereof
  • High-strength crankshaft of engine and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1~6 and comparative example 1~24

[0021] See Table 1 for the compositions of the non-quenched and tempered steels described in Examples 1-6 and Comparative Examples 1-24.

[0022] The composition of the non-quenched and tempered steel described in Table 1 Examples 1 to 6 and Comparative Examples 1 to 24

[0023]

[0024]

[0025] The preparation method of the crankshaft described in Examples 1-6 and Comparative Examples 1-25 comprises the following steps:

[0026] (1) Forging non-quenched and tempered steel;

[0027] (2) Machining into the shape of a crankshaft;

[0028] (3) Put the crankshaft at 600°C and in NH 3 Insulate in the mixed gas with RX for 2h for carbonitriding treatment;

[0029] (4) Heat the crankshaft after carbonitriding to 880°C, put it in water for quenching, take it out, and then keep it at 100°C for 1.5h.

Embodiment 1

[0030] The metallographic micrograph of crankshaft described in embodiment 1, from figure 1 It can be seen that 1 is a large amount of Mn dissolved in ferrite, which is beneficial to improve the strength of ferrite, and 2 is pearlite.

Embodiment 7

[0034] The strength of the crankshaft is evaluated by the safety factor. The safety factor n=the measured bending moment of the crankshaft / the nominal working moment of the crankshaft. The evaluation of the safety factor ≥ 2.0 is defined as a high-strength crankshaft.

[0035] The engine used in this test is a 2.0L naturally aspirated engine. According to the calculation method of the nominal working bending moment of the engine crankshaft specified in the national automobile industry standard QC / T637-2000, the maximum explosion pressure of the engine cylinder (Pmax=8.5MPa) And the calculation of the relevant structural parameters of the crankshaft shows that the nominal working bending moment of the crankshaft is 352N.m. According to QC / T 637-2000 automobile engine crankshaft bending fatigue test method, the measured bending moment of the crankshaft is calculated. The test result of the measured bending moment of the crankshaft and the safety factor n when the survival rate i...

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Abstract

The invention discloses a high-strength crankshaft of an engine. The crankshaft is made of non-quenched and tempered steel. The non-quenched and tempered steel comprises, by weight, 0.25-0.3% of C, 1.5-2.0% of Mn, 0.15-0.25% of Si, less than or equal to 0.015% of P, less than or equal to 0.05% of S, 0.03-0.1% of Cr and the balance Fe and inevitable impurities. According to the crankshaft, the C content is low, so that a crankshaft blank is easy to straighten, and the rejection rate of the crankshaft blank is decreased; the Mn content is high, so that the strength of the crankshaft material isimproved; rare metals Mo and V are not added, so that the steel cost is reduced; and the bending strength and the torsional strength of the crankshaft are greatly improved through the strengthening mode of carbonitriding (soft nitriding) and water quenching.

Description

technical field [0001] The invention relates to the field of auto parts processing, in particular to a high-strength engine crankshaft and a preparation method thereof. Background technique [0002] On the basis of improving the protection awareness of the earth's environment, the regulations have gradually increased the displacement requirements for high-performance gasoline engines, requiring the performance of gasoline engines to be improved, the displacement to be reduced, and the cost to be reduced. 5-10%, the cost reduction of the crankshaft is an important aspect to reduce the cost of the engine. [0003] In the prior art, the ratio of the crankshaft is generally used: carbon 0.35-0.38, 42CrMo steel and other materials, and the crankshaft is formed by rounded corner rolling processing. This solution contains rare metals such as Mo and V, so its cost is relatively high. , and the C content is high, the crankshaft alignment is difficult, and the scrap rate is high. Fo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/38C22C38/02C23C8/32C21D9/30C21D1/18F16C3/06
CPCC21D1/18C21D9/30C22C38/02C22C38/38C23C8/32F16C3/06F16C2202/04F16C2202/06F16C2204/62F16C2204/74F16C2223/16
Inventor 易敬华吴广权杨江罗海鹏占文锋
Owner GUANGZHOU AUTOMOBILE GROUP CO LTD
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