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A high-density zirconium-based bulk amorphous alloy casting with a weight of more than a kilogram and its casting method

An amorphous alloy, kilogram-level technology, applied in the field of high-density zirconium-based bulk amorphous alloy castings and its casting, can solve the problem of reducing the formation ability of amorphous alloys, high viscosity of non-gold alloy melts, and slow melt temperature rise and other issues, to achieve the effect of ensuring the ability of amorphous formation, high yield and low cost

Active Publication Date: 2022-06-07
YANSHAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In order to maintain the purity or cleanliness of the alloy melt, a water-cooled copper crucible vacuum induction melting furnace is usually used for alloy melting. The body temperature rises slowly, and the superheat of the alloy melt can reach a maximum of about 60°C, which cannot meet the needs of complete casting filling.
[0006] (2) Using a ceramic crucible or graphite crucible vacuum induction melting furnace for alloy melting will cause the crucible wall material to react with the amorphous alloy melt and contaminate the amorphous alloy melt, which is prone to heterogeneous nucleation effects and reduces the amorphous alloy melt. alloy forming ability
However, in the casting process, due to the relatively high viscosity of the non-gold alloy melt, in the process of gravity casting or high-speed die-casting, it will cause the gas in the alloy melt to escape or be involved in the unfavorable situation, so that the casting will form pores. defect

Method used

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  • A high-density zirconium-based bulk amorphous alloy casting with a weight of more than a kilogram and its casting method
  • A high-density zirconium-based bulk amorphous alloy casting with a weight of more than a kilogram and its casting method
  • A high-density zirconium-based bulk amorphous alloy casting with a weight of more than a kilogram and its casting method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0068] (1) Melting system inspection and preparation: First, turn on the circulating cooling water system of the vacuum induction melting furnace, check whether the water circuit is smooth or leaking, and turn on the power of the diffusion pump to preheat the diffusion pump. The preheating time is 40 minutes.

[0069] (2) Placing the mold and charging: Open the furnace cover of the vacuum induction melting furnace, and make industrial red copper such as Figure 5 The two round tube moulds shown are put together and fastened and placed in a Figure 8 In a fixed position in the vacuum induction melting furnace shown, a graphite sprue cup is placed at the sprue port of the casting mold; then 4.7 kg of Zr is charged into the high-purity graphite crucible with anti-pollution surface treatment 41.2 Ti 13.8 Cu 12.5 Ni 10 Be 22.5 For the charge of the alloy composition, after the charge is loaded, close the furnace cover and check whether all valves are closed; the surface anti-po...

Embodiment 2

[0076] The casting method is basically the same as that of Example 1, except that the pouring temperature is adjusted from "900°C" to "1000°C" to obtain a zirconium-based bulk amorphous alloy round tube casting.

[0077] Due to the increase of the casting temperature in Example 2, although the filling is not complete, the filling ability of Example 1 is improved, such as Figure 9 The actual round pipe shown in Example 2 marked in .

[0078] Samples were taken on the obtained round tube castings and their structural characteristics were tested by X-ray diffraction analyzer (XRD) (see Figure 14 In Example 2), it is judged whether the obtained casting is an amorphous alloy. See the experimental results of Example 2 in Table 1 and Table 2 for the results of the density test and the compressive mechanical property test.

Embodiment 3

[0080] The casting method is basically the same as that of Example 1, except that the pouring temperature is adjusted from "900° C." to "1100° C." to obtain a zirconium-based bulk amorphous alloy round tube casting.

[0081] Due to the appropriate casting temperature in Example 3, a qualified round tube casting with complete filling and clear shape was obtained, such as Figure 9 The actual round pipe shown in Example 3 marked in .

[0082] Samples were taken on the obtained round tube castings and their structural characteristics were tested by X-ray diffraction analyzer (XRD) (see Figure 14 In Example 3), it is judged whether the obtained casting is an amorphous alloy. See the experimental results of Example 3 in Table 1 and Table 2 for the results of the density test and the compressive mechanical property test.

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Abstract

The invention provides a high-density zirconium-based bulk amorphous alloy casting with a weight of more than a kilogram and a casting method thereof, and relates to the technical field of bulk amorphous alloys. The casting method provided by the present invention comprises the following steps: placing the zirconium-based amorphous alloy raw material in a crucible with surface anti-pollution treatment, and performing vacuum induction melting to obtain an alloy melt; passing the alloy melt in the crucible by gravity pouring into a casting mold and cooling to obtain a zirconium-based block amorphous alloy casting; the casting mold is set in a vacuum induction melting furnace. The present invention can prepare a high-density zirconium-based bulk amorphous alloy casting with a weight of more than a kilogram by adopting the gravity casting method. The casting method provided by the present invention has a high yield and ensures the amorphous formation ability of the zirconium-based bulk amorphous alloy. , the obtained zirconium-based bulk amorphous alloy casting has good mechanical properties and high density.

Description

technical field [0001] The invention relates to the technical field of bulk amorphous alloys, in particular to a high-density zirconium-based bulk amorphous alloy casting with a weight of more than kilogram and a casting method thereof. Background technique [0002] Bulk amorphous alloys have excellent physical and chemical properties, but due to the lack of mature forming and processing technology, their advantages cannot be fully exerted, which has always been the bottleneck restricting the engineering application of bulk amorphous alloys, especially the manufacture of kilogram-scale large-sized blocks. There is no mature preparation technology for bulk amorphous alloy components, which is a difficult problem that needs to be overcome urgently. In view of the metastable structural properties of amorphous alloys, the forming process needs to be carried out in a vacuum environment. Therefore, it is impossible to use traditional welding or forging to process and manufacture ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C45/10C22C1/00C22B9/04B22D21/02
CPCC22C45/10C22B9/04B22D21/022C22C2200/02C22C1/11Y02P10/25
Inventor 马明臻施志林蔡正清康松张山尹大伟张新宇刘日平
Owner YANSHAN UNIV