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High-compactness zirconium-based bulk amorphous alloy casting with the weight of kilogram or above and casting method thereof

An amorphous alloy, kilogram-level technology, applied in the field of high-density zirconium-based bulk amorphous alloy castings and its casting, can solve the problem of slow melt temperature rise, inability to meet the needs of casting mold filling integrity, pollution of amorphous alloy melt Body and other problems, to achieve the effect of increasing the cooling rate

Active Publication Date: 2021-03-12
YANSHAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In order to maintain the purity or cleanliness of the alloy melt, a water-cooled copper crucible vacuum induction melting furnace is usually used for alloy melting. The body temperature rises slowly, and the superheat of the alloy melt can reach a maximum of about 60°C, which cannot meet the needs of complete casting filling.
[0006] (2) Using a ceramic crucible or graphite crucible vacuum induction melting furnace for alloy melting will cause the crucible wall material to react with the amorphous alloy melt and contaminate the amorphous alloy melt, which is prone to heterogeneous nucleation effects and reduces the amorphous alloy melt. alloy forming ability
However, in the casting process, due to the relatively high viscosity of the non-gold alloy melt, in the process of gravity casting or high-speed die-casting, it will cause the gas in the alloy melt to escape or be involved in the unfavorable situation, so that the casting will form pores. defect

Method used

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  • High-compactness zirconium-based bulk amorphous alloy casting with the weight of kilogram or above and casting method thereof
  • High-compactness zirconium-based bulk amorphous alloy casting with the weight of kilogram or above and casting method thereof
  • High-compactness zirconium-based bulk amorphous alloy casting with the weight of kilogram or above and casting method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0068] (1) Detection and preparation of the melting system: first, turn on the circulating cooling water system of the vacuum induction melting furnace, check whether the waterway is smooth or leaking, and turn on the power supply of the diffusion pump to preheat the diffusion pump. The preheating time is 40 minutes.

[0069] (2) Place the mold and charge: open the furnace cover of the vacuum induction melting furnace, and make industrial red copper such as Figure 5 The two round tube molds shown are brought together and fastened, and placed as Figure 8 In the shown fixed position in the vacuum induction melting furnace, a graphite sprue cup is placed at the sprue port of the mold; then 4.7 kg of Zr 41.2 Ti 13.8 Cu 12.5 Ni 10 be 22.5 The furnace charge of alloy composition, after the charge is loaded, close the furnace cover, and check whether all valves are closed; the surface anti-pollution treatment process of the high-purity graphite crucible is: 100g of zirconia pow...

Embodiment 2

[0076] The casting method is basically the same as in Example 1, except that the pouring temperature is adjusted from "900°C" to "1000°C" to obtain a zirconium-based bulk amorphous alloy round tube casting.

[0077] Since the casting temperature of Example 2 has increased, although the filling is not complete, the filling capacity of Example 1 has been improved, as Figure 9 The round tube real thing shown in the embodiment 2 marked in.

[0078] Sampling on the obtained circular tube casting, test its structural characteristics with X-ray diffraction analyzer (XRD) (see Figure 14 Middle embodiment 2), judge whether the casting obtained is amorphous alloy with this. The results of the density test and the compression mechanical property test are shown in Table 1 and the experimental results of Example 2 in Table 2.

Embodiment 3

[0080] The casting method is basically the same as in Example 1, except that the pouring temperature is adjusted from "900°C" to "1100°C" to obtain a zirconium-based bulk amorphous alloy round tube casting.

[0081] Because the pouring temperature of embodiment 3 is suitable, obtained the qualified circular tube casting that filling mold is complete, shape is clear, as Figure 9 The round tube real thing shown in embodiment 3 marked in.

[0082] Sampling on the obtained circular tube casting, test its structural characteristics with X-ray diffraction analyzer (XRD) (see Figure 14 Middle embodiment 3), judge whether the casting obtained is amorphous alloy with this. The results of the density test and compression mechanical property test are shown in Table 1 and the experimental results of Example 3 in Table 2.

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Abstract

The invention provides a high-compactness zirconium-based bulk amorphous alloy casting with the weight of kilogram or above and a casting method thereof, and relates to the technical field of bulk amorphous alloys. The casting method provided by the invention comprises the following steps: putting a zirconium-based amorphous alloy raw material into a crucible subjected to surface anti-pollution treatment, and carrying out vacuum induction melting to obtain an alloy melt; pouring the alloy melt in the crucible into a casting mold through gravity, and cooling to obtain a zirconium-based bulk amorphous alloy casting; and putting the casting mold in a vacuum induction melting furnace. According to the casting method, the high-compactness zirconium-based bulk amorphous alloy casting with the weight of kilogram or above can be prepared in a gravity casting mode, the yield is high, and the amorphous forming capacity of the zirconium-based bulk amorphous alloy is guaranteed; and the obtained zirconium-based bulk amorphous alloy casting has high mechanical properties and relatively high compactness.

Description

technical field [0001] The invention relates to the technical field of bulk amorphous alloys, in particular to a high-density zirconium-based bulk amorphous alloy casting with a weight of more than a kilogram and a casting method thereof. Background technique [0002] Bulk amorphous alloys have excellent physical and chemical properties, but due to the lack of mature forming and processing technology, their advantages cannot be fully utilized. This has always been a bottleneck restricting the engineering application of bulk amorphous alloys, especially in the manufacture of large-sized blocks of kilograms. There is no mature preparation technology for bulk amorphous alloy components so far, which is a problem that needs to be solved urgently. In view of the metastable structural characteristics of amorphous alloys, its forming process needs to be carried out in a vacuum environment. Therefore, traditional welding or forging cannot be used to process and manufacture kilogram...

Claims

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Application Information

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IPC IPC(8): C22C45/10C22C1/00C22B9/04B22D21/02
CPCC22C45/10C22B9/04B22D21/022C22C2200/02C22C1/11Y02P10/25
Inventor 马明臻施志林蔡正清康松张山尹大伟张新宇刘日平
Owner YANSHAN UNIV