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Production process of nano heat-resistant steel hub

A production process and heat-resistant technology, applied in heat treatment furnaces, manufacturing tools, heat treatment equipment, etc., can solve problems such as shrinkage porosity, material performance degradation, and lubricating oil failure

Pending Publication Date: 2021-05-18
山西汤荣机械制造股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. Although the body shrinkage and line shrinkage of ductile iron are smaller than that of cast steel, it also needs to use the pouring system to feed the shrinkage, and the process yield is low; and once the process design is unreasonable or the process is deteriorated, it is easy to cause internal shrinkage. Holes or shrinkage defects affect the overall strength of the product and cause safety hazards;
[0005] 2. During the spheroidization process, a large amount of smoke is released, causing certain pollution;
[0006] 3. Once the spheroidization declines, the material performance will drop sharply, causing safety hazards to vehicles;
[0007] 4. In traditional casting production, it is inevitable to use sand, waste gas, dust, and a large amount of waste sand generated during the molten iron pouring process, causing environmental pollution
[0008] In addition, whether it is made of cast steel or ductile iron, the high thermal conductivity will transfer a large amount of heat generated during the braking process to the inside of the hub, resulting in the failure of the lubricating oil. Customers must regularly maintain the hub during use; even if the current market High-end maintenance-free hubs also need to be filled with lubricating oil regularly

Method used

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  • Production process of nano heat-resistant steel hub
  • Production process of nano heat-resistant steel hub
  • Production process of nano heat-resistant steel hub

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] A production process of a calendered nano heat-resistant steel hub, comprising the following steps:

[0056] Select 30 and above high-quality carbon structural steel as the original blank, and determine the expanded size and shape of the original blank according to the shape of the finished hub;

[0057] Heating the original blank of determined size and shape to a certain temperature, and performing calendering and preliminary molding to obtain the semi-finished initial blank in the specified thermal state;

[0058] Cut the semi-finished initial blank into the corresponding length and shape according to the corresponding size of the determined wheel hub;

[0059]On the premise of the above basis, the cut initial blank in the hot state is bent and formed to make the initial blank in the hot state; 1. The cut initial blank is bent and formed to make a nano heat-resistant semi-finished blank in a hot state; if the initial blank cut into a corresponding length and shape is...

Embodiment 2

[0066] A production process of a nano heat-resistant steel wheel hub that utilizes steel rolling technology and completes billet rolling at one time, comprising the following steps:

[0067] According to the determined hub shape of the finished product, design a mold for steel rolling that is completely consistent with the shape of the hub; inject molten steel that meets the requirements into the mold for steel rolling, and the pouring temperature is 1530-1650°C to obtain the initial billet in a hot state , wherein, the molten steel that meets the requirements specifically includes: the molten steel by mass percentage: C: 0.22-0.39%; Si: 0.17-0.37%; Mn: 0.50-0.80%; P≤0.035%; S≤0.035 %.

[0068] The initial blank is cooled to room temperature, and the interface of the initial blank is hot-melted without adding material by using hot-melt technology to form a heat-resistant steel wheel blank semi-finished product;

[0069] Stress-relief annealing treatment is carried out on the ...

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Abstract

The invention discloses a production process of a nano heat-resistant steel hub. The production process comprises the following steps that an initial blank is obtained in a hot state according to a determined hub shape of a finished product; the initial blank is cooled to the room temperature, and after hot melting non-additive butt joint is conducted on a connector of the initial blank, a semi-finished heat-resistant steel hub blank is formed; stress relief annealing treatment is conducted on the semi-finished heat-resistant steel hub blank, and manufacturing of the heat-resistant steel hub blank is completed; the outer surface of the steel hub blank is subjected to nanocrystallization treatment to prepare a nanometer heat-resistant steel hub blank; and machining of all procedures is completed according to product drawing requirements, and finally the nano heat-resistant steel hub is formed. According to the production process, the defects of cast steel and ductile iron hubs are overcome, the steel with excellent strength and toughness is adopted as the material, and the steel hub blank which is high in strength, good in toughness, compact and defect-free in internal quality and has a heat resistance effect is prepared by rolling and pre-forming the steel and adding a nano material, so that the problems of conventional hubs are thoroughly solved.

Description

technical field [0001] The invention belongs to the technical field of hub production, and in particular relates to a production process of a nano heat-resistant steel hub. Background technique [0002] The chassis of commercial trucks in my country follows the design of developed countries in Europe and America. The material of the wheel hub in the original design is ZG270-500. Due to the poor fluidity in the casting process of cast steel, it is easy to form defects such as cold shuts and pores; Shrinkage cavities and porosity defects inside castings are unavoidable; molten steel has a high melting point, which can easily cause sand sticking on the surface of the blank, affecting the appearance. [0003] With the continuous improvement of ductile iron technology, the wheels of civil trucks have been completely replaced by ductile iron. But there are also some disadvantages in the production of ductile iron: [0004] 1. Although the body shrinkage and line shrinkage of duct...

Claims

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Application Information

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IPC IPC(8): B23P15/00C21D1/30C21D9/34C22C38/02C22C38/04B05D7/14B05D5/00
CPCB23P15/00C21D1/30C21D9/34C22C38/02C22C38/04B05D7/14B05D5/00
Inventor 曹全青靳宏斌王晓妍郭昊昕任亚东
Owner 山西汤荣机械制造股份有限公司