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A kind of gear steel resistant to high temperature carburizing grain growth and control method

A technology of grain growth and control method, applied in the field of gear steel, can solve the problems of affecting gear fatigue performance, high cost, easy failure and so on

Active Publication Date: 2022-05-10
CENT IRON & STEEL RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Chinese patent CN101096742A discloses a high-strength automotive gear steel. Alloying elements such as Nb, V, and Al are compounded in the steel, which can have the effect of refining grains, but the compound addition of Nb and V improves the production of materials. Cost, especially V, the current raw material cost of V is several times higher than in the past
[0008] At present, the microalloying elements used in my country's gear steels to inhibit grain growth during carburizing are mainly Al, Nb, V, Ti, etc. Al is the most commonly used element for grain refinement, and it prevents grain growth through the precipitation of AlN. The role of grain growth, but it is easy to fail when it is carburized at a high temperature above 960 ° C. Nb can form Nb (C, N) precipitates in the gear steel, which can exist more stably when carburized at high temperature. V is in the gear steel In metals, Nb is usually compounded and microalloyed to refine the grains, but the high cost of V limits its large-scale application, and Ti, as a low-cost element, can solve the problem of material cost, but gear steel A small amount of Ti content in the steel may lead to the formation of more harmful TiN inclusions in the steel, which seriously affects the fatigue performance of the gear

Method used

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  • A kind of gear steel resistant to high temperature carburizing grain growth and control method
  • A kind of gear steel resistant to high temperature carburizing grain growth and control method
  • A kind of gear steel resistant to high temperature carburizing grain growth and control method

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Embodiment 1

[0026] Using the smelting process of converter + external refining + continuous casting to produce gear steel ingots with the following composition: C: 0.16%, Si: 0.05%, Mn: 0.69%, Cr: 1.70%, Ni: 1.65%, Mo: 0.30% , Nb: 0.032%, Al: 0.03%, P: ≤0.02%, S: ≤0.03%, N: 0.009%, and the rest are Fe and unavoidable impurities. The ingot was heated to 1210°C and kept warm for forging. The final forging temperature was 920°C to obtain gear steel rods. Subsequently, the gear steel bar was heated to 1200°C and kept warm for forging. The final forging temperature was 930°C to obtain a forged gear blank. Then the forged gear blank was heated to 980°C for 4 hours and then air-cooled. When the temperature was cooled to 350°C, it was heated again to 730°C for 3.5 hours. The heat-treated gear material is carburized at 1020°C after processing, the carbon potential is 0.80-1.35%, the time ratio of the two stages of strong infiltration and diffusion during carburization is 4.2, and the depth of the...

Embodiment 2

[0029]Using the smelting process of electric furnace + refining outside the furnace + die casting to produce gear steel ingots with the following composition: C: 0.19%, Si: 0.20%, Mn: 0.57%, Cr: 1.67%, Ni: 1.58%, Mo: 0.28 %, Nb: 0.047%, Al: 0.023%, P: ≤0.02%, S: ≤0.03%, N: 0.006%, and the rest are Fe and unavoidable impurities. The ingot is heated to 1200°C and kept warm for forging. The final forging temperature is 940°C to obtain gear steel rods. Subsequently, the gear steel bar was heated to 1200°C and kept warm for forging. The final forging temperature was 910°C to obtain a forged gear blank. Then the forged gear blank was heated to 950°C for 8 hours and then air-cooled. When the temperature was cooled to 457°C, it was heated again to 670°C for heat preservation for 4.0 hours. The gear material after heat treatment is carburized at 980°C after processing, the carbon potential is 0.80-1.35%, the time ratio of the two stages of strong infiltration and diffusion during carb...

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Abstract

A gear steel resistant to high temperature carburizing grain growth and a control method thereof, belonging to the technical field of gear steel. The continuous casting slab or ingot of gear steel produced by the smelting process of converter or electric furnace + refining outside the furnace + continuous casting or mold casting has the following composition: the weight percentage of chemical composition is: C: 0.15-0.22%, Si: ≤0.40%, Mn: 0.51-0.90%, Cr: 1.5-1.8%, Ni: 1.4-1.7%, Mo: 0.25-0.35%, Nb: 0.02-0.09%, Al: 0.01-0.04%, P: ≤0.02%, S: ≤0.03%, N: 0.005~0.02%, the rest is Fe and unavoidable impurities. And the ratio of Al:N should be 1.95-4.50, and Nb+Al≥0.045%. The advantage is that a carburized gear blank with fine grain size and uniformity can be obtained.

Description

technical field [0001] The invention belongs to the technical field of gear steel, and in particular provides a gear steel resistant to high-temperature carburizing grain growth and a control method; it is suitable for the production of driving and driven gear blanks for gear boxes of heavy-duty vehicles and rail transit locomotives And carburizing heat treatment, as well as the production and heat treatment of wind power gear blanks, it can also be used for the production and heat treatment of other large equipment gear parts blanks. Background technique [0002] At present, the carburizing temperature of commonly used gear steel in China generally does not exceed 930°C. When carburizing at a temperature below 930°C, due to thermodynamic conditions, the grain growth is slow. At the same time, the precipitated phase of AlN in the gear steel can exist stably and will not dissolve. , can play a pinning effect on the grain boundary, prevent the migration of the grain boundary, ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/02C22C38/04C22C38/06C22C38/44C22C38/48C23C8/22C21D1/18C21D9/32
CPCC22C38/02C22C38/04C22C38/06C22C38/44C22C38/48C23C8/22C21D1/18C21D9/32
Inventor 何肖飞王毛球时捷李晓源徐乐闫永明孙挺尉文超
Owner CENT IRON & STEEL RES INST