System and method for detecting heat treatment state of high-steel-grade thick-wall pipe fitting based on deep learning

A technology of thick-walled pipe fittings and deep learning, which is applied in neural learning methods, image data processing, computer parts, etc., can solve the problems of time-consuming and laborious, high inspection cost and cost, and unobjective and comprehensive inspection results, so as to avoid damage and waste, the effect of accurate inspection

Pending Publication Date: 2021-05-28
BC P INC CHINA NAT PETROLEUM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The purpose of the present invention is to provide a method for detecting the heat treatment state of high-grade thick-walled pipe fittings based on deep learning, which solves the problems of time-consuming, labor-intensive, high inspection cost and expense, and the need for equipment when detecting the heat-treatment state of high-grade steel-grade thick-walled pipe fittings in the prior art. Professional test technicians, and the shortcomings of unobjective and comprehensive test results

Method used

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  • System and method for detecting heat treatment state of high-steel-grade thick-wall pipe fitting based on deep learning
  • System and method for detecting heat treatment state of high-steel-grade thick-wall pipe fitting based on deep learning
  • System and method for detecting heat treatment state of high-steel-grade thick-wall pipe fitting based on deep learning

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Embodiment 1

[0090] Applying the technology of the present invention to inspect the heat treatment state of a certain batch of tees with a specification of DN1000×900mm X70 thick wall, the specific steps are:

[0091] Step 1. Grinding, polishing and etching of the inner and outer surfaces of the pipe fittings

[0092] Use a portable electric metallographic grinder for rough grinding, fine grinding and polishing of the inner and outer surfaces of the tee. Until the polished part becomes a mirror surface. The above process needs to keep a certain flow of water as cooling fluid without interruption. Then use absorbent cotton dipped in 4% nitric acid alcohol solution to wipe the polished surface obtained by the above operation for 10 seconds until the original mirror surface color of the metal surface turns light gray.

[0093] Step 2. Obtain the metallographic structure of the inner and outer surfaces of the tee

[0094] Use a portable metallographic microscope to observe the microstructur...

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Abstract

The invention provides a system and a method for detecting a heat treatment state of a high-steel-grade thick-wall pipe fitting based on deep learning. The method comprises the following steps: 1, acquiring metallographic structure images of the inner surface and the outer surface of a to-be-detected area of the high-steel-grade thick-wall pipe fitting; 2, establishing a data set, and dividing the data set into a training set and a test set; 3, constructing a convolutional neural network, and training the constructed convolutional neural network to obtain a trained convolutional neural network; predicting the trained convolutional neural network, and classifying prediction results to obtain a classification result graph; 4, predicting the to-be-detected high-steel-grade thick-wall pipe fitting subjected to heat treatment, judging a prediction result, and further judging whether the to-be-detected high-steel-grade thick-wall pipe fitting subjected to heat treatment is qualified or not; the aim of economically, efficiently, objectively and accurately inspecting the heat treatment state of the high-steel-grade rear wall pipe fitting is achieved.

Description

technical field [0001] The invention belongs to the field of heat treatment and metallographic microscopic analysis, and relates to a system and method for detecting the heat treatment state of high-grade thick-walled pipe fittings based on deep learning. Background technique [0002] In order to achieve efficient transportation and reduce pipeline construction costs, more and more long-distance oil and gas pipelines use high-pressure transmission, large-diameter, high-grade steel and thick-walled pipes. During the construction of national key projects such as West-East Gas Transmission, Central Asia, China-Myanmar, and China-Russia oil and gas pipelines, a large number of X70 and X80 thick-walled pipe fittings (tees, elbows, etc.) are required. At present, the main production process of X70 and X80 thick-walled pipe fittings at home and abroad is: hot forming, that is, heat treatment of quenching + tempering. Among them, the heat treatment state of the pipe fittings determ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06T7/00G06K9/62G06N3/04G06N3/08
CPCG06T7/0004G06N3/04G06N3/08G06T2207/10004G06F18/214G06F18/241
Inventor 仝珂刘青贾君君刘文红樊治海李小龙
Owner BC P INC CHINA NAT PETROLEUM CORP
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