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An inclined water simulation experimental device and experimental method for the purification process of aluminum melt

A simulated experimental device, inclined technology, applied in the direction of measuring device, fluid dynamics test, material analysis through optical means, etc., can solve the problems that affect reliability, fail to reach the similar level, and cannot realize gas, etc., to achieve The structure of the device is reasonable, the experimental method is simple, and the effect is reliable

Active Publication Date: 2021-09-07
柳州一阳科技股份有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the research and development of inclined water simulation experimental devices in China is not enough. Some existing inclined water simulation experimental devices are not completely similar, resulting in a large error between the test results and the actual data. Specifically, Domestic inclined water simulation experiment devices have the following deficiencies:
[0003] 1. It does not have the function of adjusting the inclination angle of the rotating shaft in the container;
[0004] 2. The physical scene where gas is radially injected into water through the impeller nozzle to form bubbles cannot be realized;
[0005] 3. The gas flow and the distance between the impeller and the bottom of the barrel cannot be adjusted precisely;
[0006] 4. It does not have the function of programming to control the rotor speed, steering, and running time
[0007] The above deficiencies directly affect the reliability of the gas-liquid two-phase flow test results under specific conditions (rotation axis tilt), which in turn restricts the improvement of aluminum alloy refining and purification process

Method used

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  • An inclined water simulation experimental device and experimental method for the purification process of aluminum melt
  • An inclined water simulation experimental device and experimental method for the purification process of aluminum melt
  • An inclined water simulation experimental device and experimental method for the purification process of aluminum melt

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0063] Example 1: A tilting water simulation experiment device for the purification process of aluminum melt, such as Figure 1-Figure 11 As shown, it includes an air source device 1, a frame 5, a motor bracket 9, a sliding table assembly 7, a transmission assembly 8, an inclined table assembly 6, a frequency converter 16, a control cabinet 13, a transparent container 10 and a device for controlling the transmission assembly. PLC microcontroller17.

[0064] The frame 5 includes a base plate 51, a moving plate 53 and a pillar 52, the moving plate is installed above the base plate through a round nut 54, and a backing plate 55 for installing the tilting table assembly is also provided on the moving plate, the pad The upper end surface of the plate is inclined, and the backing plate is fixed on the moving plate by screws.

[0065] The motor bracket 9 includes a U-shaped frame 91 , a clamping plate 92 and a cover plate 93 , the cover plate is mounted on the U-shaped frame, and th...

Embodiment 2

[0076] Example 2: An inclined water simulation experiment device for the purification process of aluminum melt, the basic structure of which is the same as that of Example 1, the difference is: according to the actual size of the impeller in the aluminum alloy refining process of 400mm, according to the ratio of 1:3.5 , using a high-precision plastic filament fused deposition 3D printer to form a porous impeller, the diameter of the porous impeller is 110mm, and there are 168 radial injection holes of 0.5mm in the radial direction. Choose high-transparency acrylic material, and prepare a 940mm×830mm×500mm square barrel according to the ratio of 1:3.5 (the size of the melting furnace liner is 3300mm×2500mm×2000mm, and the height of the aluminum alloy melt is 900mm).

Embodiment 3

[0077] Example 3: A tilting water simulation experiment device for the purification process of aluminum melt, the basic structure of which is the same as that of Example 1, the difference is that according to the actual size of the impeller in the aluminum alloy refining process of 400mm, according to the ratio of 1:4.5 , A high-precision plastic filament fused deposition 3D printer is used to form a porous impeller. The diameter of the porous impeller is 90mm, and there are 120 radial injection holes of 0.5mm in the radial direction. Choose high-transparency acrylic material, and prepare a square barrel of 730mm×560mm×350mm according to the ratio of 1:4.5 (the size of the melting furnace liner is 3300mm×2500mm×2000mm, and the height of the aluminum alloy melt is 900mm).

[0078] Design concept and working principle of the present invention are:

[0079] 1. In order to increase the overall stability of the mechanism operation and reduce the vibration caused by elastic deformat...

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Abstract

The present invention relates to an inclined water simulation experiment device and an experiment method thereof in the process of purifying aluminum melt. Body, transparent container and PLC single-chip microcomputer used to control the transmission components. This method uses clarified water as the medium to simulate the aluminum alloy melt, and selects a transparent acrylic square bucket as the container for the water medium. The evolution process of the furnace realizes the simulation of the purification process in the furnace or on-line, and achieves a completely similar degree through the adjustment of the inclination angle. Through the simulation experiment carried out by the method of the present invention, it is possible to visually observe and record the flow field velocity distribution, bubble distribution and size in the transparent container, and finally realize the gas-liquid two-phase analysis of the opaque aluminum alloy melt under specific process conditions (for example: the shaft is inclined) Accurate prediction of the flow field.

Description

technical field [0001] The invention relates to the technical field of metallurgical engineering, and specifically refers to an inclined water simulation experimental device and an experimental method that can be used for qualitative and quantitative description and analysis of the flow field characteristics of the rotary injection purification process outside an aluminum alloy melt furnace. Background technique [0002] At present, water simulation experiment technology is widely used at home and abroad to study performance indicators such as bubble distribution, bubble size change characteristics, gas-liquid interface behavior and flow field structure characteristics in the process of aluminum alloy refining and purification. In order to reflect the main phenomena of the flow (prototype) in the refining and purification process of aluminum alloys and make accurate predictions, the water simulation experiment has high requirements for the experimental device (model) in terms...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01M10/00G01N21/84
CPCG01M10/00G01N21/84G01N2021/8405
Inventor 阙燚彬吴振国李宏军楼华山楼江燕莫文锋刘光浩陈文勇宋东福贺晓华黄规甘达淅龚荣李海安思常红黄胜斌许戴城李泽阳谢鸿庆梁洪源蒙安艺
Owner 柳州一阳科技股份有限公司
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