Method for firing light ceramsite by utilizing river sludge and machine-made sand tailing mud

A technology of lightweight ceramsite and machine-made sand, which is applied in applications, household utensils, clay products, etc., can solve the problems of restricting the application of ceramsite products to the development of ceramsite production enterprises, low sludge utilization rate, and high ceramsite density. Achieve resource utilization, low water absorption and low density

Inactive Publication Date: 2021-08-13
FUJIAN NORMAL UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The current shortcomings are that the researched sludge firing ceramsite method basically uses machine-made sand tailings as a raw material additive, resulting in low sludge utilization; the fired ceramsite has problems such as high density and high water absorption. Greatly limit the application of ceramsite products and the development of ceramsite production enterprises

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach 1

[0015] Specific embodiment one: the present embodiment utilizes river sludge and machine-made sand tailing mud to burn the preparation method of lightweight ceramsite according to the following steps: one, the raw material is taken from the river sludge of the Baima River section of Fuzhou Baima Branch Road and The machine-made sand tailings from Yanfeng Mountain, Kemen Port, Lianjiang County are separated and pretreated by water washing equipment to extract coarse aggregate, so that the sand content is 4%; Filter with a plate and frame filter press to make the water content 37%; 3. The dried spoil and tailings are mixed with additives according to the mass percentage of 60%: 40%; 4. Extruded on a twin-roller extruder to obtain The ceramsite embryo body with a particle size of 8~12mm; 5. The ceramsite embryo body is fired in the kiln, first the temperature is raised to 200°C, and after keeping for 2 minutes, the temperature is raised to 1200°C at a uniform speed, and it is kept...

specific Embodiment approach 2

[0019] Embodiment 2: This embodiment differs from Embodiment 1 in that the moisture content in step 1 is 37%. Other steps and parameters are the same as those in Embodiment 1.

specific Embodiment approach 3

[0020] Embodiment 3: This embodiment is different from Embodiment 1 in that the moisture content in step 1 is 45%. Other steps and parameters are the same as those in Embodiment 1.

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Abstract

The invention discloses a method for firing light ceramsite by utilizing river sludge and machine-made sand tailing mud, and relates to a preparation method of light ceramsite. The method solves the problem of environmental pollution caused by riverway sludge, machine-made sand tailing mud and other spoil, and the prepared product is green, environmentally friendly and high in additional value. The production process comprises the following steps: 1, pretreating river sludge and machine-made sand tailing mud; 2, drying the pretreated river sludge and machine-made sand tailing sludge; 3, mixing and preparing the dried river sludge, the machine-made sand tailing mud and an additive; 4, extruding the mixed material into a blank; and 5, sintering the ceramsite blank in a kiln. The light ceramsite is fired by taking river sludge and machine-made sand tailing mud as main raw materials. The environment pollution caused by the river sludge and the machine-made sand tailing mud is solved, resources are fully utilized, clay needed by traditional ceramsite preparation is replaced, land resources are effectively protected, and meanwhile the preparation cost is reduced. The fired light ceramsite has the characteristics of low water absorption, low density, high strength, good heat insulation effect and the like.

Description

technical field [0001] The invention relates to a firing method of lightweight ceramsite. Background technique [0002] The production process of machine-made sand inevitably produces a large amount of tailings. At present, the productivity of sand making equipment is between 15% and 35%, and no less than 4 billion tons of tailings will be produced nationwide every year. At present, more mature treatment technologies include roadbed backfilling and cement blending. These methods can treat about 50% of the tailings, and the remaining tailings can only be disposed of in landfills, which will cause natural disasters and waste of land resources. The other kind of raw material, river sludge, contains more impurities. Some bulky substances, hard substances, packaging bags and other impurities will cause damage to the sludge treatment device and affect its service life. At the same time, the cost of the existing sludge treatment device is relatively high, and the treatment effect ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/00C04B33/132C04B33/16C04B33/13
CPCC04B38/009C04B33/1321C04B33/16C04B33/131C04B2235/77C04B2235/6567C04B2235/96C04B38/0067C04B38/0051Y02P40/60
Inventor 钱庆荣姬敏谢宾烽杨澍钱群杨明陈雁代义强黄宝铨
Owner FUJIAN NORMAL UNIV
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