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Composite backboard of photovoltaic module

A photovoltaic module and backplane technology, applied in photovoltaic power generation, film/sheet adhesives, electrical components, etc., can solve the negative impact of photovoltaic cell conversion efficiency, poor water vapor permeability, flexibility, and deformation resistance Problems such as poor performance and flame retardancy

Active Publication Date: 2021-10-29
苏州通优新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, in addition to meeting the characteristics of water vapor permeability and insulation, photovoltaic packaging materials also need to meet the requirements of aging resistance, flame retardancy and deformation resistance, but this is a shortcoming of the polypropylene material itself.
Therefore, people usually need to set up multiple functional sheet layers to compound the photovoltaic backplane. Specifically, it is necessary to set up additional anti-deformation layers, weather-resistant layers, and flame-retardant layers. Different layer structures will not only cause further adhesion problems between each other, but also The anti-deformation layer, weather-resistant layer, and flame-retardant layer on the outside perform poorly in terms of water vapor barrier and flexibility. At the same time, the polypropylene layer in the middle layer still has the problems of poor deformation resistance and flame retardancy. After being combined into a composite sheet, the performance defects in these different layers will still be the key factor affecting the service life of the photovoltaic backsheet; moreover, the backsheet using multilayer composite sheets also has a big problem in heat dissipation, which will have a negative impact on the photovoltaic backplane. Negative impact on the conversion efficiency of photovoltaic cells (this is due to the fact that higher operating temperatures will significantly affect the photoelectric conversion efficiency of photovoltaic cells)

Method used

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  • Composite backboard of photovoltaic module
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Examples

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Effect test

Embodiment 1

[0030] Example 1: see figure 1A composite backplane 1 of a photovoltaic module is shown, the photovoltaic module backplane 1 is in direct contact with the battery string layer 2, and is packaged as a whole with the front glass layer 3, the front EVA layer 4, and the battery string layer 2 through a lamination process, The temperature of the lamination process is 220°C, and the lamination time is 4-8 minutes. At this time, the composite backplane 1 is cross-linked and solidified; preferably, in this embodiment, the thickness of the composite backplane 1 is 1-6mm, more It is preferably 2-4mm; the battery string layer adopts crystalline silicon battery slices.

[0031] Among them, in this embodiment, the composite backsheet 1 adopts a single-layer structure, and the raw materials of the single-layer structure include the following raw materials in weight percentage:

[0032] 65% of component A: including polypropylene resin (purchased from Fushun Petrochemical, type EPS30R, melt...

Embodiment 2

[0044] Embodiment 2: The rest of the technical solutions of this embodiment are the same as those of Embodiment 1, the difference is that, in this embodiment, the composite backboard includes raw materials in the following weight percentages:

[0045] 55% of component A: 35% of component B: 10% of component C.

Embodiment 3

[0046] Embodiment 3: The remaining technical solutions of this embodiment are the same as those of Embodiment 1, the difference is that, in this embodiment, the composite backboard includes raw materials in the following weight percentages:

[0047] 60% of component A: 30% of component B: 10% of component C.

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Abstract

The invention discloses a composite backboard of a photovoltaic module, the composite backboard is in direct contact with a battery string layer, the composite backboard and the battery string layer are packaged into a whole through a lamination process, the composite backboard adopts a single-layer structure, and the raw material of the single-layer structure comprises a component A, a component B and a component C, wherein the component A comprises the following raw materials: polypropylene resin, a first polyester resin curing agent and chopped glass fibers; the component B comprises the following raw materials: polyester resin, a second polyester resin curing agent and chopped glass fibers; the raw material of the component C comprises EVA resin; the curing temperature of the polyester resin is higher than the melting point of the polypropylene resin; the temperature of the lamination process is higher than the curing temperature of the polyester resin; the composite backboard prepared by the invention has good water vapor barrier permeability, insulativity, flame retardance, weather resistance and deformation resistance, keeps good plastic processing performance and adhesion performance, does not need to be independently provided with an adhesive layer, and can be directly contacted and laminated with the battery string layer.

Description

technical field [0001] The invention relates to the packaging field of photovoltaic power generation, in particular to a composite backplane of a photovoltaic module. Background technique [0002] Due to the good water vapor permeability, insulation and good thermoplastic processing performance of polypropylene, it has been widely used in various packaging and protection fields that require insulation and waterproofing, specifically, packaging for photovoltaic modules backplane. [0003] However, in addition to meeting the characteristics of water vapor barrier and insulation, photovoltaic packaging materials also need to meet the requirements of aging resistance, flame retardancy and deformation resistance. However, this is a shortcoming of the polypropylene material itself. Therefore, people usually need to set up multiple functional sheet layers to compound the photovoltaic backplane. Specifically, it is necessary to set up additional anti-deformation layers, weather-res...

Claims

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Application Information

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IPC IPC(8): C09J123/12C09J167/00C09J123/08C09J11/04C09J11/08C09J7/10C09J7/30H01L31/048H01L31/049B29D7/01
CPCC09J123/12C09J11/04C09J11/08C09J7/10C09J7/30H01L31/0481H01L31/049B29D7/01C08L2203/20C08K2003/385C08L2201/14C08L2201/02C08L67/00C08L23/0853C08L23/0815C08K7/14C08K3/38C08K3/28C08K3/34C08K3/04Y02E10/50
Inventor 戴红兵
Owner 苏州通优新材料科技有限公司
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