Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Long-service-life railway bearing steel and preparation method thereof

A railway bearing, long-life technology, applied in the field of bearing manufacturing, can solve the problems of reducing martensite strength, poor plasticity and fracture toughness of martensite, and achieve the effect of improving service life, improving contact fatigue performance and reducing costs

Active Publication Date: 2021-10-29
铁科金化检测中心有限公司 +3
View PDF4 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Martensite is widely used in high-strength and high-hardness industrial fields, but martensite has poor plasticity and fracture toughness
Tempering is a common means of improving toughness, but stress relaxation and carbide precipitation will reduce the strength of martensite

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Long-service-life railway bearing steel and preparation method thereof
  • Long-service-life railway bearing steel and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Table 1 shows the chemical composition and the corresponding weight percentage of the G20CrNi2MoA carburized bearing steel and the bearing provided by the present invention. The steel numbered 1# is G20CrNi2MoA carburizing bearing steel, and the steel numbered 2# to 3# is the bearing steel provided by the present invention.

[0041] Table 1: Steel Chemical Composition

[0042] Numbering C Si mn P S Cr Ni Mo Cu V 1# 0.21 0.34 0.45 0.005 0.002 0.40 1.80 0.22 0.01 0 2# 0.21 0.34 3.60 0.005 0.002 0.41 0.82 0.21 0.01 0.09 3# 0.21 0.34 3.62 0.005 0.002 0.42 0.81 0.22 0.01 0.19

[0043] Note: The rest are Fe and impurities.

[0044] G20CrNi2MoA carburized bearing steel adopts conventional preparation process. Steels numbered 2# to 3# are prepared by a method comprising the following steps:

[0045](1) Forging: the heating temperature used for forging is 1160°C, the initial forging temperature is 1180°C, ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses long-service-life railway bearing steel. The steel comprises the following chemical components in percentage by weight: 0.17 to 0.23 percent of C, 0.15 to 0.40 percent of Si, 3.0 to 3.8 percent of Mn, 0.35 to 0.65 percent of Cr, 0.6 to 0.9 percent of Ni, 0.20 to 0.30 percent of Mo, less than or equal to 0.30 percent of Cu, 0.05 to 0.20 percent of V, less than or equal to 0.020 percent of P, less than or equal to 0.020 percent of S and the balance of Fe and impurities. In addition, the invention further provides a preparation method of the long-service-life railway bearing steel, and the method mainly comprises the steps of forging, carburizing treatment, primary quenching and tempering and isothermal quenching. According to the long-service-life railway bearing steel and the preparation method thereof, the residual austenite and the grain structure are reasonably regulated and controlled, so that the surface structure of the steel is bainite, acicular martensite, nano austenite and acicular carbide. The steel has good obdurability matching and excellent contact fatigue performance.

Description

technical field [0001] The invention belongs to the technical field of bearing manufacturing, and in particular relates to a long-life railway bearing steel and a preparation method thereof. Background technique [0002] In order to meet the work requirements of saving expenses, reducing consumption and reducing costs, the railway freight car bearing has started the reform of the repair system, which requires a substantial extension of the bearing maintenance cycle, which is bound to put forward higher requirements for bearing quality control. Heavy-duty railway bearings are subjected to heavy loads and shock loads and are used in harsh environments. Fatigue spalling on the bearing surface is the main failure mode of high-speed rail axlebox bearings, which has a great relationship with the inherent quality of bearing steel, which determines that the inherent quality of bearing steel is mainly concentrated in the steel smelting level and heat treatment process. The smelting ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/58C22C38/44C22C38/42C22C38/46C22C38/02C21D1/18C21D1/20C21D8/00C23C8/00
CPCC22C38/58C22C38/44C22C38/42C22C38/46C22C38/02C21D1/18C21D1/20C21D8/005C23C8/00C21D2211/002C21D2211/008C21D2211/001
Inventor 尹鸿祥吴毅张关震张澎湃张恒李翔张弘丛韬吴斯冯亦得王玮李文博赵飒徐璐
Owner 铁科金化检测中心有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products