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Magnesium alloy additive repairing and remanufacturing method

A magnesium alloy, remanufacturing technology, applied in the direction of manufacturing tools, additive processing, metal processing equipment, etc., can solve the problems of poor performance, high dilution rate, poor forming effect, etc., to avoid pores and cracks, simple process flow, The effect of grain refinement improvement

Pending Publication Date: 2021-11-16
ARMOR ACADEMY OF CHINESE PEOPLES LIBERATION ARMY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In the method of additive repair and remanufacturing of magnesium alloy parts mentioned above, there are the following technical defects: the traditional surfacing and cladding process and the new laser forming technology are not ideal for repairing magnesium alloy parts, and the repaired parts cannot be repaired. Meet the service requirements, which is determined by the special physical and chemical properties of magnesium alloys
On the one hand, magnesium alloys have very strict requirements on remanufacturing and forming technology. Traditional surfacing or cladding methods have low heating efficiency, long heating time, and large heat input to the substrate, resulting in many defects and poor performance in the forming layer when repairing magnesium alloy parts. , is not suitable for the remanufacturing of magnesium alloy parts. At the same time, the requirements of modern production for remanufacturing are gradually tending to the direction of high function, high precision, high reliability and high efficiency. Traditional technology is far from meeting these requirements; on the other hand, Although the new laser heat source forming technology has outstanding advantages such as high power density, high degree of automation, little impact on the properties of the matrix structure, high repair accuracy and excellent repair area performance, the laser reflectivity of magnesium alloys is extremely high, resulting in low laser energy utilization. , Large energy loss, poor forming effect, and magnesium alloy has a low melting point, easy oxidation, and high dilution rate, so there are many restrictions on the selection of laser heat source repair materials

Method used

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  • Magnesium alloy additive repairing and remanufacturing method
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  • Magnesium alloy additive repairing and remanufacturing method

Examples

Experimental program
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Effect test

Embodiment 1

[0030]The magnesium alloy repair and remanufacturing object in this example is an aircraft ZM5 flywheel part. During the use process, corrosion and wear are linked to produce volume damage. The laser profiler is used to measure the damage area in the area of ​​30mm×20mm×2mm in length, width and depth. within range. The method for performing magnesium alloy additive repair and remanufacturing on the magnesium alloy additive repair and remanufacture object includes the following steps:

[0031] S101. Treatment of damaged surface of magnesium alloy parts.

[0032] Use mechanical processing to open a groove with a length, width and depth of 31mm×21mm×3mm at the damaged part to remove the defect and its surface corrosion / wear products until the fresh metal surface is exposed. For crack damage, use the colorant flaw detection method Check whether the cracks are polished clean.

[0033] S102. Based on the geometric feature and volume determination of the damage, a multi-layer and m...

Embodiment 2

[0043] The magnesium alloy repair and remanufacturing object in this example is an aircraft ZM5 flywheel part. During the use process, corrosion and wear are linked to produce volume damage. The laser profiler is used to measure the damage area in the area of ​​4mm×2mm×1mm in length, width and depth. within range. The method for performing magnesium alloy additive repair and remanufacturing on the magnesium alloy additive repair and remanufacture object includes the following steps:

[0044] S201. Treatment of damaged surfaces of magnesium alloy parts. Use mechanical processing to open a groove with a length, width and depth of 4.5mm×2.5mm×1.5mm at the damaged part to remove defects and surface corrosion / wear products until the fresh metal surface is exposed. Use coloring for crack damage The chemical flaw detection method is used to detect whether the crack is polished clean.

[0045] S202. The geometric feature and volume determination based on the damage adopts a two-laye...

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Abstract

The invention provides a magnesium alloy additive repairing and remanufacturing method, and belongs to the technical field of magnesium alloy repairing and remanufacturing. The magnesium alloy additive repairing and remanufacturing method comprises the following steps that the damaged surface of a magnesium alloy part is treated; geometric parameters of a damaged area are measured, the damaged volume is determined, and an additive repairing technology is determined based on the damaged volume; laser-electric arc composite forming equipment is adopted for accurately repairing the damaged part subjected to mechanical polishing; the repaired damaged part is subjected to stress relief annealing; and finishing is carried out on the surface of the additive repair part. According to the method, grain coarsening in the magnesium alloy additive manufacturing process can be broken, no heat affected zone exists, grains of a forming layer are fine, defects such as air holes and cracks are avoided, and the mechanical property of the forming layer is obviously improved compared with a base body due to grain refinement.

Description

technical field [0001] The invention belongs to the technical field of magnesium alloy repair and remanufacture, and relates to a method for magnesium alloy repair and remanufacture with additive materials. Background technique [0002] Magnesium alloys have the advantages of low density, high specific strength and specific stiffness, good casting performance, easy machining, strong damping and shock absorption, impact resistance, easy recycling and rich resources. They are highly recognized by governments, scientific research institutions and business circles. Quantitative materials have been gradually applied to modern industries such as automobile manufacturing, aerospace, and rail transit. [0003] However, there are two "bottlenecks" in magnesium alloys: (1) the electrode potential of magnesium alloys is very low, and the oxide film on the surface is loose and not dense, which makes the parts of magnesium alloys prone to large-scale corrosion damage; (2) the hardness of...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/348B23K26/342B23K26/60B33Y10/00B33Y40/10
CPCB23K26/348B23K26/342B23K26/60B33Y10/00B33Y40/10
Inventor 王晓明朱建任智强王文宇朱胜周克兵赵阳韩国峰田根何东昱臧艳
Owner ARMOR ACADEMY OF CHINESE PEOPLES LIBERATION ARMY
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