Unlock instant, AI-driven research and patent intelligence for your innovation.

Process for the preparation of battery precursors

A technology of lithium-ion battery and heat treatment method, which is used in the field of preparing battery precursors, can solve the problems of high cost and expensive extraction steps

Pending Publication Date: 2021-11-26
UMICORE AG & CO KG
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, the dissolution and removal of Li leads to additional salt emission
[0011] Also, extraction steps are expensive as they typically require costly extractants and additional process steps such as loading and stripping the extractant with the metal or metals to be removed

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Process for the preparation of battery precursors
  • Process for the preparation of battery precursors
  • Process for the preparation of battery precursors

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0073] End-of-life cells were recycled in 60 liter alumina crucibles. The end-of-life cell contained 10 wt% Al, 2 wt% Fe, 4 wt% Mn, 4 wt% Co, 9 wt% Cu, 13 wt% Ni, 2.5 wt% Li, 25 wt% C. The remainder contains, for example, elements such as hydrogen, oxygen and fluorine.

[0074] The starting slag was heated to a temperature of 1450°C using an induction furnace. Once the temperature was reached, the end-of-life battery and flux mixture was gradually added to the liquid slag over a period of 2 hours. During this time, 50kg of batteries were added along with 10kg of limestone and 5kg of sand. For the starting material including the described end-of-life battery, starting slag and flux, the Li:M ratio was 1.53. During the loading of the feed, O was blown over the bath at a rate of 220 L / h 2 , to burn any metallic Al and carbon in the battery. Once the final addition was complete, CO was blown through the bath at a rate of 300 L / h for 1 hour to achieve the desired degree of red...

Embodiment 2

[0086] The mechanically pretreated cathode foil production waste, called black matter, was first thermally pretreated in the presence of reducing agent C to remove Li before leaching. The black matter contains 33% Ni, 11% Co, 10% Mn, <0.1% Cu, <0.1% Fe, 0.4% Al, 6.1% Li. The remainder contains, for example, elements such as oxygen, carbon and fluorine. The Li:M ratio of the starting material was 0.94.

[0087] 300 g of black matter (mechanically pretreated positive electrode foil production waste with the above composition) was mixed with 15.6 g of carbon and 244.8 g of CaCl 2 2H 2 O mix. The mixture was placed in a tray and heated to a temperature of 700 °C in an electric furnace while using N 2 The flow continues to purge the furnace. A temperature of 700° C. was maintained for a period of 6 hours. During this period, Ni oxides, Mn oxides, and Co oxides are (partially) reduced, and water-soluble Li salts, namely Li 2 CO 3 and / or LiCl. 6 hours later, at N 2 The furn...

Embodiment 3

[0095] 200g nickel-cobalt-aluminum (NCA) cathode production waste was processed. Production waste contains 48% Ni, 9% Co, <0.1% Mn, 2% Al, 7% Li. The remainder contains, for example, elements such as oxygen. The Li:M ratio of the starting material was 1.04.

[0096] 200 g of cathode production waste was added to a 2 L reactor with 1 L of water. The mixture was stirred and heated to a temperature of 80°C on a hot plate. Add 220 mL of sulfuric acid with a concentration of 987 g / L within 6 hours. Under this condition, Li dissolves, but trivalent Co and Ni do not. After six hours, the solid-liquid mixture was filtered on a Buchner funnel. About 1.1 L of filtrate was recovered. By this operation, most of the lithium is leached and is present in the filtrate. 107 g of a Li-poor residue rich in Ni and Co were obtained. The composition of the filtrate and the dried residue can be seen in Table 3.1. The lithium removal rate in the selective Li leaching step is greater than 99%...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention concerns a process for the recovery of metals such as Ni and Co from a Li-containing starting material. In particular, this process concerns the recovery of metals M from a Li-containing starting material, wherein M comprises Ni and Co, comprising the steps of: Step 1: Providing said starting material, comprising Li-ion batteries or their derived products; Step 2: Removing Li in an amount of more than the maximum of (1) 30% of the Li present in said starting material, and (2) a percentage of the Li present in said starting material determined to obtain a Li:M ratio of less than 0.70 in a subsequent acidic leaching step; Step 3: Subsequent leaching using relative amounts of Li-depleted product and a mineral acid, thereby obtaining a Ni-and Co-bearing solution; and, Step 4: Crystallization of Ni, Co, and optionally Mn. Due to the lower reagent consumption and higher Ni and / or Co concentration during hydrometallurgical processing, the invention is an efficient and economic process for the production of crystals suitable for battery material production.

Description

technical field [0001] The present disclosure relates to a method for the recovery of metals from starting materials comprising Ni and Co, and the subsequent production of battery precursors for lithium-ion rechargeable batteries. Background technique [0002] A popular battery chemistry involves cathode powders containing the metals lithium, nickel, manganese, and cobalt (NMC). Another widely used chemistry utilizes cathode powders containing lithium, nickel, cobalt, and aluminum (NCA). [0003] During the life cycle of lithium-ion batteries, a variety of waste materials are generated that need to be recycled to comply with environmental rules and regulations. Previously during the manufacturing process of batteries, production waste was generated due to difficulties in meeting quality standards. These materials range from cathode powders, electrode foils, separator foils to complete battery cells or modules. [0004] In addition to producing waste, end-of-life batteries...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C22B1/00C22B3/00H01M6/52H01M10/54
CPCH01M6/52H01M10/54C22B1/005C22B23/0453C22B23/0461Y02W30/84Y02P10/20Y02E60/10C22B23/0492C22B7/003C22B7/007C22B23/0415C22B26/12C22B47/00
Inventor 彼得·维尔希斯巴尔特·克拉森威利姆·卡勒波特
Owner UMICORE AG & CO KG