Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Vacuum carburizing method for obtaining dispersed fine carbides

A dispersion distribution and vacuum carburizing technology, applied in solid diffusion coating, metal material coating process, coating and other directions, can solve the problems of poor product surface performance, high equipment operating cost, long process time, etc., to achieve deformation The effect of small size, low equipment operating cost and short process time

Pending Publication Date: 2021-12-03
BEIJING RES INST OF MECHANICAL&ELECTRICAL TECH
View PDF7 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, the vacuum low-pressure carburizing and high-pressure gas quenching technology in the prior art still has defects such as long process time, high equipment operation cost, poor product surface performance, and large deformation.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Vacuum carburizing method for obtaining dispersed fine carbides
  • Vacuum carburizing method for obtaining dispersed fine carbides

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] see figure 2 , in an embodiment of the present invention, a vacuum carburizing method for obtaining dispersed fine carbides, comprising the following stages:

[0039](1) Heating and heat preservation stage: Determine whether the heating process is segmented according to the material and size of the workpiece, and set the heating temperature, heating time, and holding time of each segment. After the process curve is compiled, the workpiece is placed in a vacuum furnace to evacuate and run for heating. The final carburizing temperature is usually 930-980°C.

[0040] (2) Pulse carburizing stage: According to the carburizing layer depth of the workpiece or the carbon concentration gradient requirements of the carburizing layer, set the number of carburizing / diffusion alternate operations and the time of each operation, and compile them in the process curve. The carburizing gas is pulsed into the carburizing chamber. The gas type is usually acetylene or propane. The carbur...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a vacuum carburizing method for obtaining dispersed fine carbides. The vacuum carburizing method comprises a heating and heat preservation stage, a pulse carburizing stage, a carbide precipitation and spheroidizing stage and a quenching stage. The pulse carburizing stage refers to a high-concentration carburizing process in which carburizing / diffusion is alternated for multiple times, and a required surface carbon concentration gradient is formed; and the carbide precipitation and spheroidizing stage refers to immediately inflating to quickly cool the surface of a workpiece to a certain temperature above an Ac1 line and keeping the temperature for a period of time, so that carbides are precipitated in austenite and form dispersed distribution, and meanwhile, the workpiece reaches the quenching temperature by using the waste heat of the core part. According to the method, the structure performance and the deformation amount are both considered, on one hand, fine carbides which are high in carbon content (1%-1.5%) and are distributed in a dispersed mode are obtained, the effect that the outside is hard and the inside is tough is achieved, and on the other hand, quenching distortion is reduced, and size control is achieved; and the method is short in process time, high in carburizing efficiency, low in equipment operation cost, excellent in product surface performance and small in deformation, and the obdurability of the material is exerted to the maximum extent, so that the service performance of the workpiece is improved.

Description

technical field [0001] The invention relates to a vacuum carburizing heat treatment technology, in particular to a vacuum carburizing method for obtaining dispersed fine carbides. Background technique [0002] Heat treatment is a process technology that gives or improves the service performance of the workpiece by changing the microstructure inside the workpiece, or changing the chemical composition of the workpiece surface, and fully exploits the potential of the material. Heat treatment is a key core technology in the machinery manufacturing industry. With the continuous emphasis on heat treatment technology, the heat treatment industry has gradually developed from extensive to refined, and more attention has been paid to new processes, new technologies, improving product intrinsic quality, saving energy, reducing consumption and prolonging life. Focus on economic benefits, etc. [0003] For key parts such as gears and bearings, the key to improving the service performanc...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C23C8/20C21D1/18
CPCC23C8/20C21D1/18
Inventor 丛培武徐跃明杜春辉陆文林陈旭阳何龙祥王赫薛丹若杨广文范雷凡占稳
Owner BEIJING RES INST OF MECHANICAL&ELECTRICAL TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products