Explosion-proof method and device for self-propagating production of kilogram-level γ-tialnb alloy in one-step furnace

A kilogram-level, self-propagating technology, which is applied in the field of titanium-aluminum-niobium ternary alloy materials, can solve problems such as the difficulty in realizing kilogram-level production and the inability to realize continuous automatic production, so as to avoid uncontrollable self-propagating reactions induced by reaction heat , Improve safety, reduce the effect of reaction heat production

Active Publication Date: 2022-04-26
NORTHEASTERN UNIV LIAONING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This ratio of raw materials will generate excessive heat of reaction and lead to an inevitable explosive reaction. Therefore, it is limited to the laboratory preparation of gram-level TiAl alloys, and it is difficult to achieve kilogram-level production, let alone continuous automatic production.

Method used

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  • Explosion-proof method and device for self-propagating production of kilogram-level γ-tialnb alloy in one-step furnace
  • Explosion-proof method and device for self-propagating production of kilogram-level γ-tialnb alloy in one-step furnace
  • Explosion-proof method and device for self-propagating production of kilogram-level γ-tialnb alloy in one-step furnace

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Effect test

Embodiment 1

[0046] An explosion-proof device for self-propagating production of kilogram-level γ-TiAlNb alloy in a one-step furnace, the schematic diagram of which is shown in figure 1 ; It is a non-ignition reaction furnace, including a heating zone furnace body 1, a slow cooling zone furnace body 2 and a deep cooling zone furnace body 3; wherein, a heating zone furnace body 1, a slow cooling zone furnace body 2 and a deep cooling zone furnace body 3 Connected sequentially, the furnace body 1 in the heating zone is an induction heating furnace body, which forms a heating zone, the furnace body 2 in the slow cooling zone forms a slow cooling zone, and the furnace body 3 in the deep cooling zone forms a deep cooling zone, the heating zone, the slow cooling zone and the deep cooling zone The areas are sequentially connected;

[0047] The inner ring of the furnace body 1 in the heating zone is provided with a graphite heating element 5, and the outer circumference of the graphite heating ele...

Embodiment 2

[0063] In this embodiment, an explosion-proof method for producing kilogram-level γ-TiAlNb alloy by self-propagation in a one-step furnace, the device used is the same as that in Embodiment 1, and the specific steps in the implementation process of this embodiment are:

[0064] Step 1, according to the preparation level of the γ-TiAlNb ternary alloy above the kilogram level, prepare the raw materials, in the raw materials according to the mass ratio Ti:Al:CaO:NaClO 4 :ZrO 2 :Nb=48:65:13:35:19:2 Mixed, the total mass is 10kg, after uniform mixing, sent to a drying box for drying treatment, to obtain a raw material mixture.

[0065] Step 2, place the pretreated raw material mixture in a ceramic crucible, and place the crucible in a reaction kettle, start vacuuming, and when the vacuum degree reaches 10 -3 Heating starts at Pa.

[0066] Among them, the three thermocouples distributed in the heating area can be used to detect the actual temperature t1 on the upper surface of the...

Embodiment 3

[0070] This embodiment is an explosion-proof method for self-propagating production of kilogram-level γ-TiAlNb alloy in a one-step furnace. The device used is the same as that of Embodiment 1. The specific steps in the implementation process of this embodiment are:

[0071] Step 1, according to the preparation level of the γ-TiAlNb alloy above the kilogram level, prepare the raw materials, in the raw materials according to the mass ratio Ti:Al:CaO:NaClO 4 :ZrO 2 :Nb=47:64:14:37:22:2 Mixed, the total mass is 10kg, after uniform mixing, sent to the drying box for drying treatment, to obtain the raw material mixture.

[0072] Step 2, the pretreated raw material mixture is placed in a ceramic crucible, and the crucible is placed in a reaction kettle, and a vacuum is started, and when the vacuum degree reaches 10 -3 Heating starts at Pa.

[0073] Among them, the three thermocouples distributed in the heating area can be used to detect the actual temperature t1 on the upper surfac...

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Abstract

An explosion-proof method and device for producing kilogram-level γ-TiAlNb alloys by self-propagation in a one-step furnace. The explosion-proof method is that when the raw materials are heated in the heating zone until the self-propagating critical reaction occurs, according to the actual temperature on the upper surface of the reaction kettle and the ambient temperature in the heating zone , the bottom temperature of the reactor, the temperature difference between each other and the temperature rise rate are used as the judgment basis, and then enter the slow cooling zone for self-propagation, the deep cooling zone completely reacts, the heating zone replenishes heat, and the slow cooling zone is finally cooled to obtain kilogram-scale slag-coated γ ‑TiAlNb alloys. In the explosion-proof device adopted, the heating zone is used to provide the heat for initiating the self-propagating reaction of the γ‑TiAlNb alloy and the supplementary heat for the slag-gold separation process; the slow cooling zone is located below the heating zone and is used for the maintenance stage and the final In the stage of cooling to obtain the alloy, the cryogenic zone is located below the slow cooling zone, which is the main self-propagating reaction zone, which is used to take away the heat of reaction, limit the violent progress of self-propagation, play an explosion-proof role, and ensure the safety of alloy preparation and production equipment.

Description

technical field [0001] The invention belongs to the technical field of titanium-aluminum-niobium ternary alloy materials, and in particular relates to an explosion-proof method and device for producing kilogram-level gamma-TiAlNb alloys by self-propagation in a one-step furnace. Background technique [0002] As the "heart" of an aircraft, the engine's reliability and safety are very important, and it can represent an international technological level and comprehensive national strength. However, after the performance of aero-engines improves, the internal ambient temperature gradually increases, and the aircraft's thrust-to-weight ratio increases. , the nickel-based alloys usually used on aeroengine blades can no longer meet the actual needs. At present, the research frontier in the world is the γ-TiAl alloy material with low density, high specific strength, strong oxidation resistance and good creep performance at high temperature. However, due to its poor thermal processin...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C1/04C22C14/00C22C21/00B22F3/23
CPCC22C1/0458C22C1/0416B22F3/23C22C14/00C22C21/003C22C1/047Y02P10/25
Inventor 李东刚赵灿崔安峰王强
Owner NORTHEASTERN UNIV LIAONING
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