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Method for accurately measuring and reducing proportion and distribution of proeutectoid cementite

A technology of proeutectoid cementite and cementite, which is applied in the preparation of test samples, analytical materials, and measuring devices, etc., can solve the problems of unfriendly environment, complicated reagent configuration, and use restrictions

Pending Publication Date: 2022-03-08
PANGANG GROUP RESEARCH INSTITUTE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the reagent configuration of this method is complicated, and involves toxic and explosive picric acid, which is not friendly to the environment and is greatly restricted in use.

Method used

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  • Method for accurately measuring and reducing proportion and distribution of proeutectoid cementite
  • Method for accurately measuring and reducing proportion and distribution of proeutectoid cementite
  • Method for accurately measuring and reducing proportion and distribution of proeutectoid cementite

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] The chemical composition in the sample of this example is: by weight percentage, C: 1.0%, Si: 0.25%, Mn: 0.9%, Cr: 0.4%, V: 0.08%, S: 0.006%, P: 0.010%, The rest is Fe and unavoidable impurities. Specific steps are as follows:

[0050] (1) Sample preparation. Saw a section (300mm) from an industrially produced hot-rolled pearlitic rail, and then cut a sample (30x15x20 mm) by wire cutting at the center of the rail head (30mm is the rolling direction of the rail, and 30mm is the distance from the surface of the rail head to the bottom surface of the sample). The cut sample was ultrasonically cleaned in acetone for 3 minutes, and then the observation surface (30x15 mm) was roughly ground to 1200# sandpaper and polished.

[0051] (2) Erosion. 96% (volume fraction) of absolute ethanol and 4% nitric acid are made into nitric acid alcohol solution. Pick up the sample with tweezers, with the polished side facing upright, and shake the sample slightly after completely invadi...

Embodiment 2

[0054] The chemical composition in the sample of this example is: by weight percentage, C: 0.88%, Si: 0.55%, Mn: 0.5%, Cr: 0.1%, V: 0.04%, S: 0.005%, P: 0.010%, The rest is Fe and unavoidable impurities. Specific steps are as follows:

[0055] (1) Sample preparation. Saw a section (300mm) from an industrially produced hot-rolled pearlitic rail, and then cut a sample (30x15x20 mm) by wire cutting at the center of the rail waist (20mm is the rolling direction of the rail, and 30mm is the rail height direction). The cut sample was ultrasonically cleaned in acetone for 3 minutes, and then the observation surface (30x15 mm) was roughly ground to 1200# sandpaper and polished.

[0056] (2) Erosion. 96% (volume fraction) of absolute ethanol and 4% nitric acid are made into nitric acid alcohol solution. Pick up the sample with tweezers, with the polished side facing upright, and shake the sample slightly after completely invading the solution. After corroding at room temperature (...

Embodiment 3

[0059] The chemical composition in the sample of this example is: by weight percentage, C: 1.0%, Si: 0.25%, Mn: 0.9%, Cr: 0.4%, V: 0.08%, S: 0.006%, P: 0.010%, The rest is Fe and unavoidable impurities. Specific steps are as follows:

[0060] (1) heat treatment. A section (300 mm) was cut from an industrially produced hot-rolled pearlitic rail, and subjected to austenitizing heat treatment at a holding temperature of 1050° C. for a holding time of 30 minutes. After the rail is taken out, it is naturally air-cooled to about 800°C, and the tread of the rail head and both sides are subjected to online air spray heat treatment under a certain wind pressure, and the air spray time is 2 minutes. After blasting, the rails are naturally cooled to room temperature.

[0061] (2) Sample preparation. Cut a section (300mm) from the heat-treated pearlitic rail, and then cut a sample (30x15x20 mm) by wire cutting at the center of the rail head (30mm is the rolling direction of the rail, ...

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Abstract

The invention discloses a method for accurately measuring and reducing the proportion and distribution of proeutectoid cementite, which comprises the following steps: eroding a sample for a first preset time by using a nitric acid-alcohol mixture with a preset concentration, the sample being taken from a preset position of a hypereutectoid pearlite steel rail; after the erosion is completed, treating the sample to obtain a to-be-observed sample; and carrying out microscopic photographing on the to-be-observed sample, and processing and analyzing a picture to obtain the percentage of the proeutectoid cementite. According to the method for accurately measuring and reducing the proportion and distribution of the proeutectoid cementite, the nitric acid alcohol is used for replacing a toxic and explosive picric acid solution, and the content of the proeutectoid cementite in the pearlite can be accurately obtained through dyeing treatment and binarization conversion of the corroded cementite. The distribution condition of secondary cementite at different positions of the steel rail under different heat treatment processes can be presented, and the percentage content of fine proeutectoid cementite can be quantitatively analyzed. Therefore, the method has guiding significance on optimization of a pearlite steel rail production process.

Description

technical field [0001] The invention relates to the technical field of rail production and transportation, in particular to a method for accurately measuring and reducing the proportion and distribution of proeutectoid cementite. Background technique [0002] With the rapid development of my country's heavy-haul railways to the mode of large axle load and high transportation volume, the service conditions faced by steel rails are also more stringent. In order to meet the wear resistance requirements of heavy-duty railways, hypereutectoid pearlitic rails with a carbon content of more than 0.9% have been developed at home and abroad. The hypereutectoid rail has good strength and toughness, but due to the existence of proeutectoid cementite, the wear resistance and contact fatigue resistance of the rail will be damaged to a certain extent. Proeutectoid cementite is also called secondary cementite, which basically precipitates along the austenite grain boundary during cooling. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N21/88G01N1/34G01N1/32G01N1/28G01N1/08C22C38/24C22C38/04C22C38/02C21D9/04C21D6/00C21D1/78
CPCG01N21/8851G01N1/08G01N1/28G01N1/32G01N1/34C21D9/04C21D1/78C21D6/002C21D6/005C21D6/008C22C38/02C22C38/04C22C38/24G01N2021/8887C21D2211/009C21D2211/001
Inventor 盛振东汪渊袁俊李若曦
Owner PANGANG GROUP RESEARCH INSTITUTE CO LTD