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Polyethylene powder and molded body thereof

A technology of polyethylene powder and components, applied in structural parts, electrochemical generators, battery pack parts, etc., can solve the problems of film rupture, insufficient melting and mixing, poor appearance of microporous film, etc., and achieve high mechanical strength. Effect

Active Publication Date: 2022-05-10
ASAHI KASEI KK
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0014] However, when the molecular weight of polyethylene is simply increased, there will be problems such as insufficient melt kneading, poor appearance of the microporous membrane, and poor appearance due to melt fracture. When stretching, stretching requires force and there is a problem of mechanical limit or film rupture at the chuck holding part. Therefore, there is a limit to increasing the strength by the above-mentioned method of increasing the molecular weight of polyethylene or increasing the stretching ratio. of

Method used

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  • Polyethylene powder and molded body thereof
  • Polyethylene powder and molded body thereof
  • Polyethylene powder and molded body thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0247] Hereinafter, this embodiment will be described in more detail using specific examples and comparative examples, but this embodiment is not limited at all by the following examples and comparative examples.

[0248] The measurement methods of various characteristics and physical properties are as follows.

[0249] [Measurement methods of various properties and properties]

[0250] (1) Viscosity average molecular weight (Mv)

[0251] First, 20 mg of polyethylene powder was added to 20 mL of decalin (decalin), and stirred at 150° C. for 2 hours to dissolve the polyethylene powder to obtain a solution.

[0252] Use the Cannon-Fenske viscometer to measure the falling time (t s ).

[0253] Similarly, three kinds of solutions were prepared by changing the mass of polyethylene powder, and the falling time between marking lines was measured in the same manner as above.

[0254] As a blank, the drop time (t b ).

[0255] The reduced viscosity (η sp / C) is plotted, and the re...

manufacture example

[0327] [Production example] Synthesis of catalyst

[0328] [Synthesis of solid catalyst component [A-1]]

[0329]

[0330] 1 mol / L of Mg was put into an 8L stainless steel autoclave fully replaced with nitrogen 6 (C 4 h 9 ) 12 Al(C 2 h 5 ) 3 2000mL of hexane solution (equivalent to 2000mmol in terms of magnesium and aluminum), while stirring at 50°C, 146mL of 5.47mol / L n-butanol hexane solution was added dropwise for 3 hours, and washed with 300mL of hexane pipeline.

[0331] Stirring was then continued at 50°C for 2 hours. After completion of the reaction, it was cooled to normal temperature, and the obtained substance was used as a raw material (a-1). The raw material (a-1) was 0.712 mol / L in terms of the total concentration of magnesium and aluminum.

[0332]

[0333] 1 mol / L of Mg was put into an 8L stainless steel autoclave fully replaced with nitrogen 6 (C 4 h 9 ) 12 Al(C 2 h 5 ) 3 2000 mL of a hexane solution (equivalent to 2000 mmol in terms of mag...

Embodiment 1

[0344] A mixed gas of ethylene and hydrogen adjusted so that the concentration of hydrogen relative to ethylene was 10 mol % was dissolved in hexane by pressurizing it at 0.2 MPa to obtain hexane in which ethylene was dissolved.

[0345] Ethylene-dissolved hexane was introduced into a vessel-type 300 L polymerizer equipped with a stirring blade at a rate of 40 L / hour through a supply line.

[0346] Two catalyst supply lines were provided and adjusted so that one was introduced into a shallow portion of the polymerization slurry and the other was introduced into a deep portion of the polymerization slurry.

[0347] The catalyst was used after mixing the solid catalyst component [A-2] and the solid catalyst component [A-3] in equal amounts.

[0348] Two catalyst supply lines were installed and adjusted so that the catalyst line 1 was introduced into the part where the liquid surface of the polymerization slurry was shallow, and the catalyst line 2 was introduced into the part wh...

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Abstract

A polyethylene powder in which the polyethylene powder satisfies requirements (requirements 1) to (requirements 3). (Requirement 1): The viscosity average molecular weight (Mv) is 200,000-3,000,000 (inclusive). (Requirement 2): Requirement 2): Requirement 2); determining the viscoelasticity determination condition gt of the slurry; the complex viscosity [eta] * m as measured below satisfies the following formula (1): 590.0 * (Mv * 10-4) 1.18 > = [eta] * m > = 13.3 * (Mv * 10-4) 1.18 (1). (Requirement 3) When d (log [eta] *) / dT is plotted with respect to temperature, the value of any one peak is 1.0-3.0 (inclusive).

Description

technical field [0001] The present invention relates to polyethylene powder and its molded body. Background technique [0002] Polyethylene is easy to melt process, and polyethylene molded products have high mechanical strength, chemical resistance, rigidity, etc., so they have been used as various materials such as films, sheets, microporous films, fibers, foams, and pipes. materials for use. [0003] In particular, since ultra-high molecular weight polyethylene has higher mechanical strength, excellent slipperiness and wear resistance, and excellent chemical stability and long-term reliability, it has high practical availability. [0004] However, ultrahigh-molecular-weight polyethylene powder has a problem of low fluidity even when melted at a temperature higher than the melting point. Therefore, as a general method of molding ultra-high molecular weight polyethylene, a method of processing ultra-high molecular weight polyethylene powder in a state in which it is dissol...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08F110/02C08F4/02C08F4/642H01M10/0525H01M50/417
CPCC08F110/02C08F4/02C08F4/6421H01M50/417H01M10/0525Y02E60/10C08F210/16C08F10/02C08F4/6567C08F2500/17C08F2500/24C08F210/08C08F4/6546C08J3/12C08F2500/18C08J2323/06
Inventor 四方和也横山春香
Owner ASAHI KASEI KK