Urea resin and production thereof

The technology of urea-formaldehyde resin and formaldehyde is applied in the field of urea-formaldehyde resin for wood-based panels and its preparation, which can solve the problems of lowering production efficiency, lowering wood-based panels, increasing product cost, etc., and achieving low cost, simple manufacturing process and high bonding strength Effect

Inactive Publication Date: 2006-08-16
BEIJING FORESTRY UNIVERSITY +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, 1) Although the use of a low molar ratio modified urea-formaldehyde resin adhesive can effectively reduce the formaldehyde emission of wood-based panel products, the bonding strength of the product is often reduced, which cannot meet the requirements; and the curing time of the adhesive is prolonged, and the production efficiency is reduced; 2) Using other environmentally-friendly adhesives, such as isocyanate adhesives, often increases the production cost of wood-based panels, which is difficult for enterprises and users to accept; 3) Adding formaldehyde scavenger to the urea-formaldehyde resin adhesive for wood-based panels can effectively reduce the free of wood-based panels. formaldehyde emission, but often reduce the bonding strength of wood-based panels at the same time; in addition, the price of general formaldehyde capture agents is often much higher than that of urea-formaldehyde resin adhesives, and its addition increases product costs and reduces product competitiveness; 4) for wood-based panels Carry out aftertreatment, disclose a kind of manufacturing process of E1 / EO grade environment-friendly wood-based panel in the invention patent application of publication number CN1526528A adopt ammonia gas vacuum method, disclose a kind of reducing man-made in the utility model patent of publication number CN2394770Y Although these measures can effectively reduce the release of free formaldehyde from wood-based panels, the investment in post-processing equipment is often large.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] It is 1: 1.08 to prepare raw materials by urea and formaldehyde mol ratio, and reaction step comprises:

[0024] 1) Add 146.1 parts by weight of 37% industrial formaldehyde into the reactor, and adjust the pH value to 3.2-3.4 with formic acid;

[0025] 2) Heat to 50°C to activate formaldehyde for 20 minutes, then add the first batch of 51.4 parts by weight of urea, and react at 50°C for 20 minutes;

[0026] 3) adjust the pH value to 7.2-7.8 with sodium hydroxide, and add 16.1 parts by weight of the second batch of urea;

[0027] 4) Heat up to 90°C within 20 minutes and keep warm for 60 minutes;

[0028] 5) Use formic acid to adjust the pH value to 4.2-4.8, react to viscosity: 25°C, apply -4 cups for 22-26 seconds;

[0029] 6) Adjust the pH value to 7.0-7.5 with sodium hydroxide, add 10.0 parts by weight of the third batch of urea, and react at 90°C for 20 minutes;

[0030] 7) Cool down to 70°C, add 22.5 parts by weight of the fourth batch of remaining urea, an...

experiment example 1

[0059] Three-ply boards and five-ply boards were prepared by using the urea-formaldehyde resin produced by the method of Example 1 and Comparative Example 1, respectively. Among them, the process used to prepare three-ply board and five-ply board is: when mixing glue, add 10% flour and 0.5% ammonium chloride by weight of urea-formaldehyde resin to urea-formaldehyde resin; the veneer is 10-year-old poplar veneer; For: pressure 1.0-1.5MPa, temperature: 100-115°C; time: 40s / mm.

[0060] Table 1 shows the detection results of the plywood manufactured using the low-formaldehyde-content high-performance urea-formaldehyde resin adhesive of Example 1 of the present invention and the urea-formaldehyde resin adhesive of Comparative Example 1. Among them, the amount of formaldehyde released is determined by the dryer method, and the bonding strength is determined according to the provisions of GB / T17657-1999 "Test methods for physical and chemical properties of wood-based panels and vene...

Embodiment 2

Adjust pH value

[0065] Concrete reaction steps include:

[0066] 1) Add 136.2 parts by weight of 37% industrial formaldehyde into the reactor, and adjust the pH value to 3.5-4.0 with formic acid;

[0067] 2) Heat to 50°C to activate formaldehyde for 20 minutes, then add 50.1 parts by weight of the first batch of urea, and react at 50°C for 20 minutes;

[0068] 3) adjust the pH value to 7.2-7.8 with sodium hydroxide, and add 12.9 parts by weight of the second batch of urea;

[0069] 4) Heat up to 90°C within 22 minutes and keep warm for 60 minutes;

[0070] 5) Use formic acid to adjust the pH value to 5.2-5.8, react to viscosity: 25°C, apply -4 cups for 22-26 seconds;

[0071] 6) Adjust the pH value to 7.0-7.5 with sodium hydroxide, add 9.0 parts by weight of the third batch of urea, and react at 90°C for 20 minutes;

[0072] 7) Cool down to 70°C, add 28.0 parts by weight of the fourth batch of remaining urea, and react for 30 minutes;

[0073] 8) Add 5 parts by...

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Abstract

A urea resin and its production are disclosed. The procedure is carried out by taking low-mol ratio methyl aldehyde and urea as raw materials, adding urea into methyl aldehyde by 4 times, activating methyl aldehyde at 50+-5 degrees C for 15-25mins before adding urea for first time, and adding into ammonia water to have rear-treatment after adding urea for fourth time to obtain final product. It is simple and cheap, has no any modifier and dewatering.

Description

technical field [0001] The invention relates to a urea-formaldehyde resin and a preparation method thereof, in particular to a urea-formaldehyde resin for wood-based panels and a preparation method thereof. Background technique [0002] With the continuous improvement of people's living standards, decoration and purchase of new furniture have become common things in people's lives. Various types of wood-based panels are often used in decoration and furniture manufacturing, such as plywood, blockboard, medium-density fiberboard, particle board, etc., and most of these wood-based panels use formaldehyde-based adhesives, mainly urea-formaldehyde resin adhesives, which generally have the problem of formaldehyde release. , often become the chief culprit of formaldehyde pollution in indoor air. [0003] Formaldehyde is a highly toxic substance, and it ranks second on the list of priority control of toxic chemicals in my country. Formaldehyde is irritating to the eyes, mucous mem...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G12/36
Inventor 李建章周文瑞董金宝任强李文军倪潇潇蒋伟母军
Owner BEIJING FORESTRY UNIVERSITY
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