Surface treatment method for silencer internal wall

A technology of surface treatment and muffler, which is applied in the direction of metal material coating process, etc., can solve the problems of high production cost, high cost of high-temperature paint, polluted plating solution, etc., achieve low odor and harm to human body, and low investment in production process equipment , good anti-corrosion effect

Inactive Publication Date: 2007-03-28
CHONGQING CONSTR ELECTROMECHANICAL CO LTD
View PDF0 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If there is no anti-corrosion treatment on the inner wall of the muffler, the inner wall of the muffler will rust quickly, causing the muffler to rust from the inside to the outside, or the welding parts inside will be rusted, and the parts will fall off, resulting in abnormal noise of the muffler and greatly reducing the service life of the muffler
While coating the inner wall of the muffler with high-temperature paint (hereinafter referred to as high-temperature paint), although it has anti-corrosion effect, the cost of high-temperature paint is relatively high and the high-temperature paint requires a special paint higher than 650 °C.
When coating high-temperature paint, it is necessary to equip a special person to operate outside the electroplating production line, adding 1 to 3 workers. In addition to a special spray gun, an electric oven at 150-250 ° C is required to cure the paint layer. Not only the production cost is high, but also The efficiency is low, and the inner wall is coated with high-temperature paint. When the coating needs to be repaired or re-plated, the paint layer must be removed by chemical methods. The entire muffler is scrapped, so the muffler coated with high-temperature paint on the inner wall cannot be repaired or re-plated

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] Take a muffler that has been plated with decorative chromium, and adjust the surface with manganese phosphate. The concentration of the manganese phosphate surface adjustment is 0.8-2 g / liter, the temperature of the surface adjustment is 40-60 ° C, and the time is 20-60 seconds. Carry out black phosphating with a bathing agent, the concentration of the bathing agent solution is 140 g / liter, the temperature of the black phosphating is 100° C., and the time is 15 minutes. Wash with water at a temperature of 60°C to 80°C. During the hot wash process, extract the muffler in hot water for 3 to 5 times. Then dry it in alkaline solution for 1 to 3 minutes. The temperature of the alkali solution is 80° C. to boiling, and the concentration of the alkali solution is: 3-5 grams / liter of sodium carbonate, and 3-5 grams / liter of industrial soap. Drying, the temperature is above 80°C, and the time is 5-10 minutes. The obtained product was immediately dissected and observed, and the...

Embodiment 3

[0022] Take a muffler that has been plated with decorative chromium, and adjust the surface with manganese phosphate. The concentration of the manganese phosphate surface adjustment is 0.8-2 g / liter, the temperature of the surface adjustment is 40-60 ° C, and the time is 20-60 seconds. Carry out black phosphating with a bathing agent, the concentration of the bathing agent solution is 145 g / liter, the temperature of the black phosphating is 99° C., and the time is 14 minutes. Wash with water at a temperature of 60°C to 80°C. During the hot wash process, extract the muffler in hot water for 3 to 5 times. Then dry in alkaline solution for 1 to 3 minutes, the temperature of the alkaline solution is 80° C. to boiling, and the concentration of the alkaline solution is: 3 to 5 grams per liter of sodium carbonate and 3 to 5 grams per liter of industrial soap. Drying, the temperature is above 80°C, and the time is 5-10 minutes. The obtained product was subjected to the power loss tes...

Embodiment 4

[0024] Take a muffler that has been plated with decorative chromium, and adjust the surface with manganese phosphate. The concentration of the manganese phosphate surface adjustment is 0.8-2 g / liter, the temperature of the surface adjustment is 40-60 ° C, and the time is 20-60 seconds. Carry out black phosphating with a bathing agent, the concentration of the bathing agent solution is 150 g / liter, the temperature of the black phosphating is 98° C., and the time is 13 minutes. Wash with water at a temperature of 60°C to 80°C. During the hot wash process, extract the muffler in hot water for 3 to 5 times. Then dry in alkaline solution for 1 to 3 minutes, the temperature of the alkaline solution is 80° C. to boiling, and the concentration of the alkaline solution is: 3 to 5 grams per liter of sodium carbonate and 3 to 5 grams per liter of industrial soap. Drying, the temperature is above 80°C, and the time is 5-10 minutes. The obtained product was immediately dissected and obser...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to a surface process method for muffler inner wall. It includes the following steps: taking surface adjusting by manganese phosphate to muffler that has plated decorated chromium and the surface adjusting temperature is 40-60 degree centigrade, taking black phosphorization for 10-15 minutes and the temperature is at 95-100 degree centigrade, taking hot washing at 60-80 degree centigrade, and dipping into water 3-5 times; alkali burning to dry at 80 degree centigrade boiling condition, and drying at over 80 degree centigrade condition. Thus, a layer of phosphorization antisepsis film would be formed on the inner wall of muffler. And the decorated chromium would not pollute the bath. The method has the advantages of high efficiency, simple device and low cost.

Description

technical field [0001] The invention relates to the field of metal surface treatment, in particular to a method for forming a phosphating film anticorrosion layer on the inner wall surface of a muffler. Background technique [0002] Usually, the surface treatment of the muffler is done after the outer surface is plated with decorative chrome, and then the inner wall of the muffler is coated with high-temperature paint, or without any anti-corrosion treatment. If there is no anti-corrosion treatment on the inner wall of the muffler, the inner wall of the muffler will rust quickly, causing the muffler to rust from the inside to the outside, or the welding parts inside will be corroded, and the parts will fall off, resulting in abnormal noise of the muffler and greatly reducing the service life of the muffler. And coating high-temperature paint (hereinafter referred to as high-temperature paint) on the inner wall of the muffler, although it has anti-corrosion effect, the cost o...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C23C22/05C23C22/82C23G1/00C25D5/48
Inventor 时毅容
Owner CHONGQING CONSTR ELECTROMECHANICAL CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products