Ferrochromium alloy with very low titanium content and high carbon content and its production process
An ultra-low-titanium high-carbon ferrochrome technology and its production method are applied in the field of ultra-low-titanium high-carbon ferrochrome alloy and low-titanium high-carbon ferrochrome alloy. Problems such as ultra-low titanium, high carbon ferrochrome alloy, unsuitable smelting of raw materials for bearing steel production, etc., to achieve the effect of reducing overall operating costs, reducing environmental pollution load, and reducing energy consumption
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Embodiment 1
[0029] An ultra-low-titanium high-carbon ferrochrome alloy and a production method thereof, which are carried out in the following steps:
[0030] (1) Measuring and batching: Weigh high-carbon ferrochromium, chromium ore and lime raw materials respectively according to the following weight ratios, and mix and prepare them as smelting materials for use:
[0031] High carbon ferrochrome 500kg
[0032] Chrome ore 75kg
[0033] Lime 40kg
[0034] The above-mentioned high carbon ferrochrome mainly contains by weight: Cr 60%, Ti 0.16%, Si 3%,
[0035] The above-mentioned chrome ore mainly contains by weight: Cr 2 o 3 48%, FeO 10%,
[0036] The above-mentioned lime mainly contains by weight: CaO 83%,
[0037] (2) Furnace smelting: First, add 1 / 3 of the smelting materials into a 2-ton medium-frequency induction furnace, send electricity, control the voltage 800V∽1000V, and current 900A∽1200A. After the furnace materials are melted, add the remaining smelting ...
Embodiment 2
[0045] An ultra-low-titanium high-carbon ferrochrome alloy and a production method thereof, which are carried out in the following steps:
[0046] (1) Metering and batching: prepare high-carbon ferrochromium, chromium ore, iron ore, lime and dolomite raw materials respectively according to the following weight ratios,
[0047] High carbon ferrochrome 500kg
[0048] Chrome Ore 55kg
[0049] Iron ore 35kg
[0050] Lime 40Kg
[0051] Dolomite 20Kg
[0052] The above-mentioned high carbon ferrochrome mainly contains by weight: Cr 60%, Ti 0.26%, Si 4%,
[0053] The above-mentioned chrome ore mainly contains by weight: Cr 2 o 3 48%, FeO 10%,
[0054] The above iron ore mainly contains by weight: FeO 60%,
[0055] The above-mentioned lime mainly contains by weight: CaO 83%,
[0056] Firstly, 400kg of high-carbon ferrochromium is weighed and mixed with chromium ore, iron ore, lime and dolomite to prepare the smelting material.
[0057] (2) Furn...
Embodiment 3
[0066] An ultra-low-titanium high-carbon ferrochrome alloy and a production method thereof, which are carried out in the following steps:
[0067] (1) Dosing and batching: Weigh high-carbon ferrochromium, iron ore, lime and fluorite raw materials respectively according to the following weight ratios, and mix and prepare them as smelting materials for use:
[0068] High carbon ferrochrome 500kg
[0069] Iron ore 150kg
[0070] Lime 40kg
[0071] Fluorite 15kg
[0072] (2) Furnace smelting: Put the smelting materials into a 2-ton medium-frequency induction furnace, send power to raise the temperature, control the voltage 800∽1000V, current 900∽1200A, and the temperature in the furnace is 1700°C for melting and smelting. The following reaction formula is carried out in the electric furnace:
[0073]
[0074]
[0075] (3) Slag removal: Control the temperature in the furnace to 1700°C to melt all the materials. After the chemical reaction i...
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