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Ferrochromium alloy with very low titanium content and high carbon content and its production process

An ultra-low-titanium high-carbon ferrochrome technology and its production method are applied in the field of ultra-low-titanium high-carbon ferrochrome alloy and low-titanium high-carbon ferrochrome alloy. Problems such as ultra-low titanium, high carbon ferrochrome alloy, unsuitable smelting of raw materials for bearing steel production, etc., to achieve the effect of reducing overall operating costs, reducing environmental pollution load, and reducing energy consumption

Inactive Publication Date: 2007-06-06
四川川投峨眉铁合金(集团)有限责任公司
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  • Abstract
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  • Claims
  • Application Information

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Problems solved by technology

However, the technical process of the "controlled reduction method" of controlling the amount of reducing agent has the following technical defects: firstly, it will significantly reduce the reduction of the main element chromium while controlling the amount of reducing agent to reduce the reduction of titanium in the raw material. Cr in the slag 2 o 3 The higher the content of chromium, the lower the recovery rate of chromium production and utilization; secondly, its smelting power consumption is high and the production cost is high; thirdly, the titanium content of the low-titanium high-carbon ferrochrome products it produces can only reach 0.02%∽0.05 %, generally speaking, it can only be used as a raw material for smelting ordinary bearing steel, and for the production of low-titanium high-carbon ferrochromium products with a titanium content as low as 0.02%∽0.03%, due to the actual The production process is difficult to control stably, its product pass rate is only about 60%, and the production cost will rise sharply accordingly
Therefore, the current "controlled reduction method" cannot produce ultra-low titanium high-carbon ferrochromium products with a titanium content of less than 0.02% required for smelting high-quality bearing steel
The titanium content of the most common high-carbon ferrochrome products is usually 0.10%∽0.30%. This high-carbon ferrochrome product with high titanium content is not suitable for the production of raw materials for smelting bearing steel.
So far, there have been no relevant literature reports on the smelting of ultra-low titanium high-carbon ferrochrome alloys with a titanium content of less than 0.02% and their production methods

Method used

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] An ultra-low-titanium high-carbon ferrochrome alloy and a production method thereof, which are carried out in the following steps:

[0030] (1) Measuring and batching: Weigh high-carbon ferrochromium, chromium ore and lime raw materials respectively according to the following weight ratios, and mix and prepare them as smelting materials for use:

[0031] High carbon ferrochrome 500kg

[0032] Chrome ore 75kg

[0033] Lime 40kg

[0034] The above-mentioned high carbon ferrochrome mainly contains by weight: Cr 60%, Ti 0.16%, Si 3%,

[0035] The above-mentioned chrome ore mainly contains by weight: Cr 2 o 3 48%, FeO 10%,

[0036] The above-mentioned lime mainly contains by weight: CaO 83%,

[0037] (2) Furnace smelting: First, add 1 / 3 of the smelting materials into a 2-ton medium-frequency induction furnace, send electricity, control the voltage 800V∽1000V, and current 900A∽1200A. After the furnace materials are melted, add the remaining smelting ...

Embodiment 2

[0045] An ultra-low-titanium high-carbon ferrochrome alloy and a production method thereof, which are carried out in the following steps:

[0046] (1) Metering and batching: prepare high-carbon ferrochromium, chromium ore, iron ore, lime and dolomite raw materials respectively according to the following weight ratios,

[0047] High carbon ferrochrome 500kg

[0048] Chrome Ore 55kg

[0049] Iron ore 35kg

[0050] Lime 40Kg

[0051] Dolomite 20Kg

[0052] The above-mentioned high carbon ferrochrome mainly contains by weight: Cr 60%, Ti 0.26%, Si 4%,

[0053] The above-mentioned chrome ore mainly contains by weight: Cr 2 o 3 48%, FeO 10%,

[0054] The above iron ore mainly contains by weight: FeO 60%,

[0055] The above-mentioned lime mainly contains by weight: CaO 83%,

[0056] Firstly, 400kg of high-carbon ferrochromium is weighed and mixed with chromium ore, iron ore, lime and dolomite to prepare the smelting material.

[0057] (2) Furn...

Embodiment 3

[0066] An ultra-low-titanium high-carbon ferrochrome alloy and a production method thereof, which are carried out in the following steps:

[0067] (1) Dosing and batching: Weigh high-carbon ferrochromium, iron ore, lime and fluorite raw materials respectively according to the following weight ratios, and mix and prepare them as smelting materials for use:

[0068] High carbon ferrochrome 500kg

[0069] Iron ore 150kg

[0070] Lime 40kg

[0071] Fluorite 15kg

[0072] (2) Furnace smelting: Put the smelting materials into a 2-ton medium-frequency induction furnace, send power to raise the temperature, control the voltage 800∽1000V, current 900∽1200A, and the temperature in the furnace is 1700°C for melting and smelting. The following reaction formula is carried out in the electric furnace:

[0073]

[0074]

[0075] (3) Slag removal: Control the temperature in the furnace to 1700°C to melt all the materials. After the chemical reaction i...

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Abstract

The present invention is ferrochromium alloy with very low Ti content and high C content and its production process. The ferrochromium alloy is produced with high carbon ferrochromium as material, and through furnace smelting in a 'selective oxidation process', melting and skimming, mold casting and other steps. The ferrochromium alloy has the main components including Cr 45-75 %, C 4-10 %, and Ti 0.001-0.020 %. It is especially suitable for smelting high grade bearing steel. The present invention has the advantages of simple technological process, low production cost, low power consumption, less environmental pollution, etc.

Description

Technical field: [0001] The invention relates to a low-titanium high-carbon ferrochrome alloy used as a raw material for smelting bearing steel, which belongs to the technical field of metallurgical engineering, in particular to an ultra-low titanium high-carbon ferrochrome alloy which is especially suitable for smelting high-quality bearing steel and its production method. Background technique: [0002] As we all know, bearings are mechanical parts used to support the transmission shaft and bear the load. It is a commonly used wearing part in the mechanical equipment manufacturing industry, and its consumption is very large. The quality of the bearing will directly affect the performance of the mechanical equipment, and the quality of the bearing is mainly determined by the performance of the bearing steel material. With the rapid development of my country's bearing industry, the demand for high-quality bearing steel with excellent performance is also increasing. We know ...

Claims

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Application Information

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IPC IPC(8): C22C38/28C22C27/06C22C33/06C22C33/04C21C7/04
CPCY02P10/20
Inventor 穆婷云唐华应杨玉胜陈正勇
Owner 四川川投峨眉铁合金(集团)有限责任公司
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