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Novel chain transfer agents

a technology of chain transfer agent and chain transfer agent, which is applied in the field of new chain transfer agent class, can solve the problems of inability to design agents to impart useful chemical functionality at both ends of the polymer chain, high cost of higher molecular weight agents, and inability to meet the requirements of high-temperature processing, etc., and achieves the effect of convenient and economical synthesizing and versatile in their applications

Inactive Publication Date: 2002-02-07
AKRON THE UNIV OF
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0017] It is still another object of the present invention to provide chain transfer agents for free radical polymerization that are easy and economical to synthesize and versatile in their applications.
[0018] It is a further object of the present invention is to provide a new class of chain transfer agents whose reactivities can be tailored to be similar to those of the monomers being employed during polymerization; this will advantageously result in the monomer and chain transfer agent being consumed together at the same or similar rates.

Problems solved by technology

Except for those that have sulfur-sulfur bonds, these agents cannot be designed to impart useful chemical functionality at both ends of a polymer chain.
The lower molecular weight agents, such as butyl mercaptan, have the disadvantage of being very odiferous.
The higher molecular weight agents have the disadvantage of being expensive.
Another disadvantage of the chain transfer agents of the prior art is that their reactivities toward growing polymer radicals are usually considerably different than the reactivities of the monomers involved in the polymerizations.
This makes it difficult to obtain uniform products.
These substituents cause the reagents to be sensitive to oxidation during storage.
Another drawback to many of the addition-fragmentation chain transfer agents known heretofore in the art is the synthesis of the compounds.
That is, many prior art chain transfer agents can only be prepared by expensive, tedious, and dangerous procedures.
Indeed, some compounds can only be prepared by using organomercury compounds.
For example, .alpha.-benzyloxystyrene, which has been used as a chain transfer agent, is very difficult to synthesize inasmuch as known synthesis techniques require an organomercury catalyst that leads to health and disposal problems.

Method used

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Examples

Experimental program
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Effect test

example 1

Synthesis of 1-Phenylvinyl Diphenylphosphinate

[0109] Methyl diphenylphosphinite (67.5 g, 0.312 mol) was added to hexane (200 mL) in a 500 ml round bottom flask under inert atmosphere (constant flow of dry argon). The solution was then cooled to -78.degree. C. by immersion of the reaction vessel into a dry ice / acetone bath. The methyl diphenylphosphinite was observed to freeze out of solution. To the reaction vessel at reduced temperature, chloroacetophenone (48.3 g, 0.313 mol) in chloroform (140 ml) was added. The reaction vessel was allowed to warm to room temperature over three hours with constant stirring and argon flow. As the methyl diphenylphosphinite melted into the solution, a white precipitate formed. After completion of the three hour reaction time, the crude product was obtained by removal of hexane and chloroform. H-NMR analysis of the crude product showed 86.7% of the desired Perkow product, 13.3% Arbusov byproduct, and no methyl diphenylphosphinite starting material. T...

example 2

Synthesis of 1-Methylvinyl Diphenylphosinate

[0111] Methyl diphenylphosphinite (4.92 g, 22.7 mmol) was dissolved in chloroform (2 ml) in a 15 ml round bottom flask under inert atmosphere (constant flow of dry argon). The solution was then cooled to -78.degree. C. by immersion of the reaction vessel into a dry ice / acetone bath. The methyl diphenylphosphinite was observed to freeze out of solution. To the reaction vessel at reduced temperature, a solution of chloroacetone (1.8 ml, 22.5 mmol) in chloroform (1 ml) was added. The reaction vessel was allowed to warm to room temperature over three hours with constant stirring and argon flow. As the methyl diphenylphosphinite melted into the solution, the reaction proceeded. After the completion of the three hour reaction time, the crude product was obtained by removal of the chloroform. Recrystallization from hot hexane followed by drying for 12 hours in a vacuum oven (60.degree. C. 6 mm Hg) yielded 1-methylvinyl diphenylphosphinate (4.62 g...

example 3

Synthesis of 1-Phenylvinyl Methyl Phenylphosphonate (1-PVMPP)

[0112] Under a constant flow of dry nitrogen, 2-chloroacetophenone (17.3 g, 112 mmol) was melted in a 100 ml round bottom flask using a 65.degree. C. oil bath. The flask was equipped with a magnetic stir bar and an addition funnel with a pressure-equalizing sidearm. Dimethyl phenylphosphonite (23.0 g, 135 mmol) was then added dropwise (21.5 ml via addition funnel) to the melted chloroacetophenoneover the course of 1.25 hour. The evolution of a gas, presumably methyl chloride, was observed throughout the course of the addition and was perceived as evidence for formation of product.

[0113] After the 1.25 hour, 26.7 g (97 mmol, 86.4%) of the pale yellow liquid product 1-PVMPP was obtained by vacuum distillation (175.degree. C. 2 mm Hg). The proton NMR spectrum of the product in CDCl.sub.3 shows the expected resonances (relative to TMS at 0.0 ppm) at 3.4-3.8 ppm correlating to the 3 methoxy protons, 4.8-5.1 ppm for the 2 vinyl ...

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Abstract

A method for making a polymer comprising the step of synthesizing a polymer by employing a chain transfer agent having the formula (II) where X and Y are independently selected from oxygen, sulfur, and fully-substituted nitrogen where R1 and R2 are independently selected from hydrogen, halogen, or an organic group, with the proviso that at least one of R1 or R2 be hydrogen or halogen, R3 is an organic group, R4 and R5 are independently selected organic groups.

Description

[0001] This application claims the benefit of pending U.S. Provisional Patent Application No. 60 / 103,532, filed on Oct. 8, 1998.[0003] This invention relates to chain transfer agents useful in free radical polymerization. Specifically, the present invention is directed toward addition-fragmentation, phosphorus-containing chain transfer agents. These agents are conveniently synthesized by the Perkow reaction.[0004] Chain transfer agents are moieties that react with a growing polymer radical, causing the growing chain to terminate while creating a new reactive species capable of initiating polymerization. Chain transfer agents are useful for controlling the molecular weights of polymers, for reducing gelation when polymerizations and copolymerizations involving diene monomers are conducted, and for preparing polymers and copolymers with useful chemical functionality at their chain ends. The latter application requires that the chain transfer agent be appropriately substituted with the...

Claims

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Application Information

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IPC IPC(8): C08F2/38C08F230/02
CPCC08F2/38C08F230/02
Inventor KING, BRIANHARWOOD, H. JAMES
Owner AKRON THE UNIV OF