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Processes and Manufacturing Methods to Produce an Aqueous Thermosetting Fire-Rated Fire-Retardant Polymeric Adhesive Composition for Manufacturing Interior or Exterior Fire-Rated Cellulosic Products

a polymeric and fire-retardant technology, applied in the direction of wood layered products, water-setting substance layered products, synthetic resin layered products, etc., can solve the problem of metal corrosion

Inactive Publication Date: 2008-07-17
LOPEZ RICHARD A +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0005]This application is directed to fire rated, flame-resistant, aqueous thermosetting, high-density, structural adhesive materials and to methods for incorporating these materials into products through the manufacturing process. The subject applicatio...

Problems solved by technology

However, the latter have been found to be corrosive to metal, including any metal fasteners, such as staples or nails, used to secure the treated materials.
However, being highly flammable and having no natural resistance to fungal and / or insect permeation, natural wood also requires special treatment for obtaining specific properties stipulated by the above-mentioned standards.

Method used

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  • Processes and Manufacturing Methods to Produce an Aqueous Thermosetting Fire-Rated Fire-Retardant Polymeric Adhesive Composition for Manufacturing Interior or Exterior Fire-Rated Cellulosic Products
  • Processes and Manufacturing Methods to Produce an Aqueous Thermosetting Fire-Rated Fire-Retardant Polymeric Adhesive Composition for Manufacturing Interior or Exterior Fire-Rated Cellulosic Products

Examples

Experimental program
Comparison scheme
Effect test

example 1.1

Preparing a Fire-Retardant Non-Corrosive Composition

[0062]The subject application features a stable, non-corrosive composition for imparting fire, insect and fungus resistant qualities and comprises an aqueous solution selected from a group of fire-rated, flame-resistant constituents and resin adhesive materials.

[0063]Relative proportions of the blended fire-retardant, non-corrosive constituents can be adjusted to optimize results based upon the stipulated design factors and the desired characteristics and qualities of the end-use physical and fire-rated cellulosic product. Those skilled in the art will be able to determine, through routine experimentation, the most effective relative percent by weight amounts of the constituents set forth above to create their preferred fire-rated non-corrosive composition.

example 1.2

Preparing a Liquid Mixture of a Fire-Rated Flame Resistant Aqueous Thermosetting High-Density Structural Adhesive

[0064]Using the methodology described below, the indicated percent amounts of the blended constituents (flame retardant agent, preservative composition, casein liquid modified melamine resin adhesive; and a monomeric-polymeric MDI catalyst, total weight by volume) together form a liquid mixture of the fire-rated, flame-resistant aqueous thermosetting high-density structural resin adhesive composition.[0065]A. To a mixing tank, add 48.98 percent (w / v) of the liquid flame-retardant component Melflam 136 / 12 / FR2®.[0066]B. Add about 30.5 percent (w / v) of the preservative composition Disodium Octaborate Tetrahydrate.[0067]C. Continue mixing with constant stirring until a smooth liquid mixture results.[0068]D. Add 20.33 percent (w / v) of the casein liquid modified melamine resin adhesive wood material bonding agent. MB 4650.[0069]E. Continue mixing with constant stirring until a ...

example 1.3

Application of a Fire-Retardant Adhesive to a Cellulosic Material

[0073]The following example is conducted in compliance with EN ISO 9001:2000; BS EN ISO:2000; ANSI / ASQ Q9011:2000; for the following scope of registration; 8734 (US): TESTING LABORATORIES (per test conducted by CRT LABORATORIES, INC., ORANGE, CA [an UNDERWRITERS LABORATORIES, INC. registered firm, A3135, LWR NO: 16756-R1] on Sep. 15, 2006).

[0074]The composition materials listed in Example 1.2, combined as set forth therein, together to form a liquid mixture of the fire-rated flame resistant aqueous thermosetting high-density structural adhesive composition.

[0075]SAMPLE DESCRIPTION: Blended proprietary Fire-Retardant Adhesive (polymer) Component and Oriented Strand (OSB) cellulosic material.

[0076]TEST PROCEDURES: Underwriters Laboratories, Inc. Test Method UL 94V0 Vertical Flammability Test; Flame Temperature: 843° C. (1,550° F.).

[0077]PREPARATION: UL 94 fire test specimens; ½″×5″ (1.60-1.64 mm thickness) were culled fr...

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Abstract

Disclosed is a fire-retardant non-corrosive composition, as well as a process for the production of porous materials, wherein the process is conducted in the presence of the said fire-retardant, non-corrosive composition. The fire-retardant, non-corrosive composition of the subject application includes a flame-retardant agent, preservative composition, casein liquid modified melamine resin adhesive, and a monomeric-polymeric MDI catalyst. The composition material and the product resulting from the process of the subject application have fire retardant, non-corrosive properties and protection from fungus and insects.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS[0001]This application is a continuation-in-part application and is based on and claims priority to U.S. Provisional Patent Application Ser. No. 60 / 846,712, which was filed on Sep. 22, 2006, the entirety of which is incorporated herein by reference; and U.S. patent application Ser. No. 11 / 671,761, filed Feb. 6, 2007, the entirety of which is herein incorporated by reference.BACKGROUND OF THE INVENTION[0002]Cellulosic materials have many desirable properties and for this reason are widely used in wood composite construction materials. Typical construction materials, which are generally defined as manufactured fire-rated cellulosic products, necessitate performance-based tests that strictly comply with approved and mandated fire and quality control testing procedures promulgated by the relevant legislative and regulatory bodies. End use performance-based tests of fire-rated cellulosic products dictate by what means the fire-rated cellulosic produ...

Claims

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Application Information

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IPC IPC(8): B32B27/06C08K5/3432
CPCB32B7/12B32B13/08B32B21/13C09J175/04C08K5/34928C09J161/32B32B21/14
Inventor LOPEZ, RICHARD A.PINCKNEY, BERTINE
Owner LOPEZ RICHARD A
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