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Lithium manganate particles for non-aqueous electrolyte secondary battery, process for producing the same, and nonaqueous electrolyte secondary battery

a secondary battery and lithium manganate technology, applied in the field of lithium manganate particles, can solve the problems of low environmental safety upon disposal of secondary batteries obtained therefrom, high production cost, and deterioration of charge/discharge cycle characteristics of secondary batteries, and achieve excellent high-temperature stability and high output.

Inactive Publication Date: 2011-09-15
TODA IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0026]The lithium manganate particles according to the present invention exhibit a high output and are excellent in high-temperature stability, and, therefore, can be suitably used as a positive electrode active material (cathode active material) for a non-aqueous electrolyte secondary battery.

Problems solved by technology

Among these active materials, LiCoO2 is more excellent because of a high voltage and a high capacity thereof, but has the problems such as a high production cost due to a less amount of a cobalt raw material supplied, and a low environmental safety upon disposal of batteries obtained therefrom.
However, the secondary batteries tend to be deteriorated in charge / discharge cycle characteristics.
The reason therefor is considered to be that when charge / discharge cycles are repeated, the crystal lattice is expanded and contracted owing to desorption and insertion behavior of lithium ions in the crystal structure to thereby cause change in volume of the crystal, which results in occurrence of breakage of the crystal lattice or dissolution of manganese in an electrolyte solution.

Method used

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  • Lithium manganate particles for non-aqueous electrolyte secondary battery, process for producing the same, and nonaqueous electrolyte secondary battery
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  • Lithium manganate particles for non-aqueous electrolyte secondary battery, process for producing the same, and nonaqueous electrolyte secondary battery

Examples

Experimental program
Comparison scheme
Effect test

example 1

Production of Lithium Manganate Particles

[0074]Under a nitrogen flow, 0.5 mol of manganese sulfate was added to 3.5 mol of sodium hydroxide to prepare a reaction solution having a total volume of 1 L. Manganese hydroxide thus produced was aged at 90° C. for 1 hr. After completion of the aging, air was passed through the reaction solution to oxidize manganese hydroxide at 90° C., and the resulting product was washed with water and then dried, thereby obtaining manganese oxide particles.

[0075]The thus obtained manganese oxide particles were Mn3O4 and had a granular shape, an average primary particle diameter of 4.8 μm, a BET specific surface area of 0.6 m2 / g and a sulfur content of 8 ppm.

[0076]The above Mn3O4 particles, lithium carbonate and aluminum hydroxide were mixed with each other for 1 hr such that a ratio of Li:Mn:Al was 1.072:1.828:0.10, thereby obtaining a uniform mixture. The aluminum hydroxide used above had an average secondary particle diameter (D50) of 10 μm. Fifty gram...

example 2

[0079]The same procedure as defined in Example 1 was conducted except that the kind of manganese oxide used was changed, the Mn3O4 particles, lithium carbonate and aluminum hydroxide were mixed simultaneously with boric acid to prepare a composition as shown in Table 1, and further the calcination temperature was changed as shown in Table 1, thereby obtaining lithium manganate particles.

[0080]The production conditions used above are shown in Table 1, and various properties of the thus obtained lithium manganate particles are shown in Table 2.

[0081]The lithium manganate particles obtained in Example 2 were kneaded with a resin, and the particles in the resulting kneaded material were cut using a cross-section polisher. The condition of distribution of Mn and Al on a section of each of the thus cut particles was determined from the results of EPMA mapping thereof. As a result, it was confirmed that Al was also uniformly distributed over the section of each particle similarly to Mn.

examples 3 to 5

[0082]The same procedure as defined in Example 1 was conducted except that the kind of Y (Al, Mg), the amount of Y added, and calcination conditions, were changed variously, thereby obtaining lithium manganate particles.

[0083]The production conditions used above are shown in Table 1, and various properties of the thus obtained lithium manganate particles are shown in Table 2.

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Abstract

The present invention provides lithium manganate which has a high output and is excellent in high-temperature stability. The present invention relates to lithium manganate particles which are produced by mixing a lithium compound, a manganese compound, a Y compound and an A compound with each other and then calcining the resulting mixture, and have a composition represented by the following chemical formula 1 and an average secondary particle diameter (D50) of 1 to 15 μm,Li1+xMn2−x−yYyO4+zA  (Chemical Formula)in which Y is at least one element selected from the group consisting of Al and Mg; A is a sintering aid element having a melting point of not higher than 850° C.; x and y satisfy 0.03≦x≦0.15 and 0≦y≦0.20, respectively; z is in the range of 0 to 2.5 mol % based on Mn,wherein the lithium manganate particles have a sulfur content of not more than 100 ppm.

Description

TECHNICAL FIELD[0001]The present invention relates to lithium manganate particles capable of exhibiting a high output and an excellent high-temperature stability.BACKGROUND ART[0002]With the recent rapid development of portable and cordless electronic devices such as audio-visual (AV) devices and personal computers, there is an increasing demand for secondary batteries having a small size, a light weight and a high energy density as a power source for driving these electronic devices. Under these circumstances, lithium ion secondary batteries having advantages such as a high charge / discharge voltage and a large charge / discharge capacity have been noticed.[0003]Hitherto, as positive electrode active materials useful for high energy-type lithium ion secondary batteries exhibiting a 4 V-grade voltage, there are generally known LiMn2O4 having a spinel structure and LiMnO2, LiCoO2, LiCo1−xNixO2 and LiNiO2 having a rock-salt type structure, or the like. Among these active materials, LiCoO...

Claims

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Application Information

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IPC IPC(8): H01M4/505H01M4/88
CPCH01M4/0471H01M4/46H01M4/485H01M4/505Y02E60/122C01G45/02C01P2006/80C01P2002/52C01P2002/77C01P2004/03C01P2004/61C01P2006/12C01G45/1242H01M10/0525H01B1/08Y02E60/10
Inventor KOGA, KAZUMICHIUEGAMI, MASAYUKIMASUKUNI, HIORAKIMATSUMOTO, KAZUTOSHIISHIZAKI, KAZUTOSHISADAMURA, HIDEAKI
Owner TODA IND