Hermetically Sealed Wet Electrolytic Capacitor

Abstract

A wet electrolytic capacitor that contains a hermetically sealed lid assembly is disclosed. More specifically, the lid assembly contains a lid (e.g., titanium) that defines an internal orifice. A conductive tube may extend through the orifice that is of a size and shape sufficient to accommodate an anode lead. An insulative material is also provided within the orifice to form a hermetic seal (e.g., glass-to-metal seal), such as between the conductive tube and the lid. The lid assembly also includes a liquid seal that is formed from a sealant material. The liquid seal coats a substantial portion of the lower surface of the lid and hermetic seal to limit contact with any electrolyte that may leak from the casing. To help achieve such surface coverage, the sealant material is generally flowable so that it can be heated during production of the capacitor and flow into small crevices that would otherwise remains uncoated.

Description

BACKGROUND OF THE INVENTION[0001]Electrolytic capacitors typically have a larger capacitance per unit volume than certain other types of capacitors, making them valuable in relatively high-current and low-frequency electrical circuits. One type of capacitor that has been developed is a “wet” electrolytic capacitor that includes a sintered tantalum powder anode. These tantalum “slugs” have very large internal surface area. These tantalum slugs first undergo an electrochemical oxidation that forms an oxide layer coating acting as dielectric over the entire external and internal surfaces of the tantalum body. The anodized tantalum slugs are then sealed in cans containing a highly conductive and generally corrosive liquid electrolyte solution, having high surface area with conductive linings allowing the flow of the current to the liquid electrolyte solution. Unfortunately, such wet capacitors can experience problems when the liquid electrolyte leaks. For example, gases (e.g., hydrogen)...

AI Technical Summary

Benefits of technology

[0005]Other features and aspects of the presen

Problems solved by technology

Unfortunately, such wet capacitors can experience problems when the liquid electrolyte leaks.

This may cause leaks to occur around conventional non-hermetic polymeric seals, where terminal wires protrude from the capacitor casing.

Still, the hermetic seal itself can sometimes become corroded by the liquid electrolyte.

Despite attempts at improving the liquid sealing of such electrolytic capacitors, problems nevertheless remain.

For example, even when liquid seals are used, a small amount of the electrolyte can sometimes still leak through and cause a high DC leakage current for the resulting capacitor.

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