Transparentization agent composition containing sorbitol compound and method for producing polypropylene resin composition using this sorbitol compound
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Synthesis Example
Synthesis of the Dibenzylidene Sorbitol Compound Represented by the General Formula (I)
[0049]To a four-necked reaction flask are added 44 g (0.42 mol) of 3,4-dimethylbenzaldehyde, 38 g (0.21 mol) of sorbitol, 5 g of 50% sulfuric acid as a catalyst, 700 ml of cyclohexane as a solvent and 70 ml of methanol, and stirring is conducted at the reflux temperature of methanol. Methanol of a similar amount to the amount of the volatilized methanol is added dropwise as needed, and a massive substance is obtained by a reaction for 5 hours.
[0050]The obtained massive substance is washed with isopropyl alcohol / water=1 / 1 (volume ratio), and the filtered substance is dried at 90° C. under a reduced pressure.
[0051]The obtained mass was pulverized by a pulverizer to give each dibenzylidene sorbitol powder (it is abbreviated as Sorbitol in Table 1 and Table 2) having d97 described in Table 1 and Table 2. The d97 of the dibenzylidene sorbitol powder was measured by laser light scatter...
Example
Examples 1 to 5 and Comparative Examples 1 to 3
[0052]Each transparentization agent composition was prepared by mixing each of the dibenzylidene sorbitol powders obtained in Synthesis Example (these are abbreviated as Sorbitols in Table 1) and a powder of tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyloxymethyl]methane (this is abbreviated as Phenol in Table 1: ADEKA STAB AO-60 manufactured by ADEKA Corporation was used) by the composition described in Table 1.
[0053]These transparentization agent compositions were each incorporated in a polypropylene resin as follows to give a test piece. In Comparative Example 3, the dibenzylidene sorbitol powder and the powder of tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyloxymethyl]methane were incorporated directly in a polypropylene resin together with other resin additives, without preparing a transparentization agent composition.
[0054]To 100 parts by mass of a random polypropylene (MFI=8 to 10 g / 10 minutes: MG3: manufactured...
Example
Examples 6 to 8 and Comparative Examples 4 to 8
[0057]To 100 parts by mass of a random polypropylene (MFI=8 to10 g / 10 minutes: MG3: manufactured by Japan Polypropylene Corporation) were incorporated 0.1 part by mass of tetrakis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyloxymethyl]methane, 0.05 part by mass of tris(2,4-di-tert-butylphenyl)phosphite, 0.05 part by mass of calcium stearate and 0.2 part by mass of the dibenzylidene sorbitol powder having d97 described in Table 2 which was obtained in Synthesis Example, and the mixture was mixed by a Henschel mixer and extrusion-molded by using the extruder described in Table 2 at the extrusion temperature described in Table 2 to give pellets. The obtained pellets were injection-molded at 250° C. to prepare a test piece having a thickness of 1 mm.
[0058]The melt flow index (MFI) at 230° C. under a load of 2.16 kg of the obtained pellets was measured according to JIS K 7210 by using a melt indexer (manufactured by Toyo Seiki Seisaku-Sho, ...
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