High-resolution tracking of industrial process materials using trace incorporation of luminescent markers

a technology of luminescent markers and industrial process materials, applied in the direction of material analysis, instruments, computer peripheral equipment, etc., can solve the problems of poor environmental protection, defective products and built structures, and the substitution of inferior materials,

Inactive Publication Date: 2016-09-08
DATATRACE DNA PTY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

Enables efficient, cost-effective, and high-throughput tracking and authentication of industrial process materials, improving material control, inventory management, and quality assurance, while preventing illicit substitution and environmental pollution.

Problems solved by technology

Public and private sector demand for high-resolution tracking of industrial process materials has been heightened by concerns about terrorist misuse of explosives and agrochemicals, quality and contamination of food / medicine / fuel / feed, illicit substitution of inferior materials, liability for defective products and built structures, price and availability of commodities, and pollution of the environment.
It is difficult to track industrial process materials that are standardised, undifferentiated, substitutable, interchangeable, batch-processed in essentially identical form, and available in bulk or from a variety of sources.
In practice, the low inherent visible identity of these materials defeats high-resolution tracking.
However, prior luminescent marking systems require either relatively high amounts of luminescent materials to make detection reliable in ambient light or, when using trace amounts of luminescent materials, sophisticated and bulky laboratory spectrometers for detecting luminescence.
High concentrations of luminescent materials are not practicable or cost-effective for tracking industrial process materials which are generally low-value commodity materials, typically mass-produced and sold in bulk.
Furthermore, the use of laboratory detection equipment often requires detailed sample preparation by a trained analytical chemist and is not amenable to high-throughput mass screening of samples for off-site applications.

Method used

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  • High-resolution tracking of industrial process materials using trace incorporation of luminescent markers
  • High-resolution tracking of industrial process materials using trace incorporation of luminescent markers
  • High-resolution tracking of industrial process materials using trace incorporation of luminescent markers

Examples

Experimental program
Comparison scheme
Effect test

example 1

Quality and Logistics Control of Concrete and Cement Products

[0205]Luminescent marker 1 (15 grams) is dissolved in a dichloromethane solution containing 1500 grams of the polymer, polymethylmethacrylate (PMMA). This solution is spray dried using a commercial spray-dryer, giving the luminescent marker 1 encapsulated with fine polymer beads containing in 1% wt / wt ratio. A trace amount of the luminescent marker 1 (1.5 grams within 150 grams of the PMMA polymer) is suspended in 2 litres of water and added to a single batch of concrete (7 cubic metres) within a mixer truck 13. The mixer is then run at maximum revolutions for 4 minutes, as is standard in the ready-mix concrete industry. The mixer is then set to slow revolutions and the truck proceeds to the pour site where the concrete batch is again mixed at maximum revolutions for 2 minutes. Following pouring and hardening, the precise location of the concrete batch and its boundaries within other poured batches of concrete may be deter...

example 2

Process, Quality and Logistics Control of Timber and Timber Products

[0207]The timber product is to be marked with luminescent marker 4. Luminescent marker 4, is dissolved in a 0.003% wt / wt ratio in a commercial wood preservative solution consisting of white spirits and a powerful, soluble pesticide. The resulting mixture contains the preservative and trace amounts of luminescent marker 4.

[0208]A high-pressure cylinder for treating timber with preservative is charged with a timber piece (1 m×7 cm×7 cm). The cylinder is a non-commercial pilot plant used for testing purposes only. The cylinder is sealed and placed under a partial vacuum (85 KPa) for 15 minutes. The cylinder is then backfilled with the wood preservative solution containing the luminescent marker through an inlet valve. The preservative penetrates the timber carrying the luminescent marker with it. A positive pressure (700 KPa) is subsequently applied to the cylinder for 5 minutes to drive as much of the preservative sol...

example 3

Spray-Paints for Asset Management

[0210]An aerosol is charged with a propellant, a clear, air-drying lacquer or enamel, and luminescent markers 1 or 4, in 0.5% by weight (that is, 0.5 g per 100 grams of contents). The machine used to package the aerosol is the proprietary ColorPak 300 g aerosol paint filling system, which consists of a pneumatically operated aerosol filling machine, together with the proprietary prepacked mixture of solvents and propellants. The assets are sprayed with the aerosol and the lacquer / paint is allowed to dry. The identification of the wavelengths f11 and f14 are detected by playing the reader (which emits wavelength F1, as described in Example 1) over the surface of the assets.

[0211]Throughout this specification and the claims which follow, unless the context requires otherwise, the word “comprise” and variations such as “comprises” and “comprising” will be understood to imply the inclusion of a stated integer or step or group of integers but not the excl...

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Abstract

A method of marking an industrial process material including selectively incorporating a luminescent marker onto and / or into the industrial process material in a trace amount insufficient to be optically detectable in the presence of ambient light but sufficient to be non-destructively optically detectable in and / or on the industrial proce material in situ in the field or on-site. The trace amount of the luminescent marker is used to track, identify authenticate the industrial process material for at least one of material control, inventory control, stock control, logistics control, quality control and pollution control.

Description

FIELD OF THE INVENTION[0001]The present invention relates to high-resolution tracking of industrial process materials using trace incorporation of luminescent markers and a portable reader for detecting them.BACKGROUND OF THE INVENTION[0002]High-resolution tracking of materials used in industrial production processes is required for comprehensive material control, inventory control (or stock control), process control, logistics control, quality control and pollution control. These controls ensure that materials used in industrial production processes are available in the required place, at the required time, in the required quantities, and in the required quality, as well as ensuring that materials are properly accounted for from acquisition and processing, to use and disposal.[0003]Public and private sector demand for high-resolution tracking of industrial process materials has been heightened by concerns about terrorist misuse of explosives and agrochemicals, quality and contamina...

Claims

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Application Information

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Patent Type & AuthorityApplications(United States)
IPC IPC(8): G01N21/88G01N21/94G01N21/64
CPCG01N21/8806G01N21/645G01N2201/0221G01N2021/6463G01N2201/062G01N21/94G01N2021/6439G06K19/06009
InventorBOWN, MARKKRAFT, JOHNLAUNIKONIS, ANTONOSVATH, PETERSWIEGERS, GERHARD FREDERICK
OwnerDATATRACE DNA PTY