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Glass layered ceramic product

a technology of glass layered ceramics and products, applied in clayware, other domestic objects, chemistry apparatus and processes, etc., can solve problems such as increasing production costs, and achieve the effect of increasing production costs and excellent antibacterial functions

Inactive Publication Date: 2009-02-10
LIXIL CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The dual glass layer system achieves excellent antibacterial function with reduced metal consumption, prevents flaw formation, and provides superior stain resistance by maintaining antibacterial metal concentration and surface hardness.

Problems solved by technology

However, because a single glass layer is only formed on the surface of the base body in the ordinary process for stain resistant treatment, exertion of the antibacterial function to bacteria on the surface of the glass layer is naturally expected, but the antibacterial metal is dispersed in the glass layer.
Accordingly, in the process for stain resistant treatment, a large amount of the antibacterial metal is consumed to exhibit the excellent antibacterial function to cause increase of the production cost.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example

“Preparation Step”

[0133]A base material for tiles 1 is prepared from the following composition cut into a quadrate of 50±2 mm square (thickness: 10 mm or less).

[0134]

(Blending Proportions for Base Material 1 (% by mass))Feldspar28.2Silica sand11.8Sericite15.0Clay45.0

[0135]A first glazing material and a second glazing material having the following compositions are prepared.

[0136]

(Blending Proportions for First Glazing Material (% by mass))Feldspar35.0Silica sand46.9Lime15.9Clay2.2

[0137]The first glazing material contains 2% by mass of K2O.

[0138]

(Blending Proportions for Second Glazing Material (% by mass))Silica sand31.0Lime6.0Clay13.0Antibacterial agent50.0

[0139]The antibacterial agent has the following composition (% by mass).

[0140]

Ag2O25.88P2O54.98CaO0.01SiO256.84Al2O39.36Fe2O30.10K2O0.43Na2O0.06SrO0.01Ignition loss2.34

[0141]The second glazing material contains 2% by mass of Na2O.

“Glazing Step”

[0142]As shown in FIG. 6, the first glazing material is glazed on the surface of the bas...

example 1

[0168]“Preparation Step” As shown in FIG. 12 and FIG. 13, a base material for tiles 1 is prepared from the following composition cut into a quadrate of 50±2 mm square (thickness: 10 mm or less).

[0169]

(Blending Proportions for Base Material 1 (% by mass))Feldspar28.2Silica sand11.8Sericite15.0Clay45.0

[0170]A first glazing material and a second glazing material having the following compositions are prepared.

[0171]

(Blending Proportions for First Glazing Material (% by mass))Feldspar42.456Frit1.617Lime11.827Dolomite5.054Zinc white1.516Gairome clay4.043Alumina1.769Silica sand9.603Opacifier6.368Chamotte fireproof material15.163Pigment0.581

[0172]The frit herein has the following composition (% by mass).

[0173]

SiO249.3Al2O311.1CaO0.2Na2O19.1K2O1.0B2O319.2

[0174]The first glazing material contains 2% by mass of K2O.

[0175]

(Blending Proportions for Second Glazing Material (% by mass))Silica sand31.0Lime6.0Clay13.0Antibacterial agent50.0

[0176]The antibacterial agent has the following composition ...

example 2

[0187]In the preparation step of Example 1, 2% by mass in terms of outside account of the zircon fine particles 3a in Example 1 are contained in the second glazing material. The other conditions are the same as in Example 1.

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Abstract

A product having a glass layer is produced that can be produced at low cost and can exhibit excellent antibacterial function. A base body, a first glazing material capable of forming a first glass layer on a surface of the base body, and a second glazing material capable of forming a second glass layer containing a silver compound on the surface of the base body. A first glazing material layer comprising the first glazing material and, on the surface side, a second glazing material layer comprising the second glazing material are formed on the surface of the base body. The first glazing material layer and the second glazing material layer are melted to form a first glass layer and a second glass layer. The second glazing material layer has a higher viscosity upon melting than the first glazing material layer.

Description

TECHNICAL FIELD[0001]The first invention relates to a process for stain resistant treatment and a product having a glass layer. The second invention relates to a reinforced ceramic product and a process for producing the same. The third invention relates to a product having a glass layer and a process for producing the same.BACKGROUND ART[0002]It has been known that antibacterial metals, for example, Ag, Cu, Zn and the like, have an antibacterial activity. Therefore, in the case where a product having a glass layer, such as a ceramic product, an enameled product and the like, having an antibacterial activity is to be produced, a process for stain resistant treatment is carried out, which has an antibacterial treatment step of imparting antibacterial function to a surface of a base body, such as a glass molded article, a ceramic molded article, a metallic molded article and the like. The antibacterial treatment step of the process for stain resistant treatment contains a preparation ...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): C04B33/34C04B41/52C04B41/89
CPCC03C3/093C04B41/009C04B41/52C04B41/89C04B41/4539C04B41/4578C04B41/5022C04B41/0072C04B41/455C04B41/4933C04B41/4961C04B33/00C03C2204/02C04B2111/2092C04B2103/0015C04B41/86
Inventor MATSUMOTO, ARATAITOU, SHINJIMORITA, TAKAHIROAIHARA, YUUICHIROUYAMASHITA, RUIMIZUNO, HARUYUKIIMAI, SHIGEOSUGIYAMA, NORIYUKITOKUSHIMA, SHUNGOISHIDA, SHINICHIRO
Owner LIXIL CORP
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