Unlock instant, AI-driven research and patent intelligence for your innovation.

Low-viscosity bisphenol A epoxide resin production method

A technology of epoxy resin and production method, applied in the production field of bisphenol A epoxy resin, can solve the problems of not recording the specific parameters of the product in detail, insurmountable, etc., achieving excellent storage stability, reducing failure maintenance rate, and high purity Effect

Inactive Publication Date:
View PDF2 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the specific parameters of its products are not described in detail in the present invention, and this method cannot overcome the problems referred to above

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] ①Pre-reaction: bisphenol A, epichlorohydrin and Na 2 CO 3 Mix according to the molar ratio of 1:6~8:0.12, and react at 60~65℃ for 1h;

[0027] ②Reaction: Step ①The reaction product enters the reaction kettle, and under the protection of inert gas, under an absolute pressure of 15-20kPa vacuum, at a temperature of 50-55℃, dropwise add sodium hydroxide solution with a concentration of 40±0.5%, and massage The amount of sodium hydroxide is 1 times the amount of bisphenol A in step ①, the amount of sodium hydroxide is 1 times the amount of bisphenol A in step 1, and the epichlorohydrin is kept for reflux dehydration during the reaction, and the reaction time is 2h;

[0028] ③Removal of the solvent epichlorohydrin: After the reaction in step ② is completed, the epichlorohydrin is recovered by distillation at a temperature of 120°C and a vacuum degree of 10kPa; the remaining small amount of epichlorohydrin is removed by kettle evaporation , The operating pressure is absolute pres...

Embodiment 2

[0033] ①Pre-reaction: bisphenol A, epichlorohydrin and Na 2 CO 3 Mix according to the molar ratio of 1:6~8:0.12, and react at 60~65℃ for 1h;

[0034] ②Reaction: Step ①The reaction product enters the reaction kettle, and under the protection of inert gas, under an absolute pressure of 15-20kPa and vacuum, at a temperature of 50-55℃, add dropwise sodium hydroxide solution with a concentration of 55±0.5%, and massage The amount of sodium hydroxide is 3 times the amount of bisphenol A in step ①, the amount of sodium hydroxide is 3 times the amount of bisphenol A in step 1, and the epichlorohydrin is kept for reflux dehydration during the reaction, and the reaction time is 2h;

[0035] ③Removal of the solvent epichlorohydrin: After the reaction in step ② is completed, the epichlorohydrin is recovered by distillation at a temperature of 120°C and a vacuum degree of 10kPa; the remaining small amount of epichlorohydrin is removed by kettle evaporation , The operating pressure is absolute ...

Embodiment 3

[0040] ①Pre-reaction: bisphenol A, epichlorohydrin and Na 2 CO 3 Mix at a molar ratio of 1:6~8:0.12, and react for 1.5h at a temperature of 60~65℃;

[0041] ②Reaction: Step ①The reaction product enters the reactor, and under the protection of inert gas, under the vacuum of 15~20kPa absolute pressure, add dropwise sodium hydroxide solution with a concentration of 45±0.5% at a temperature of 50~55℃, massage The amount of sodium hydroxide used is 1.7 times the amount of bisphenol A in step ①, the amount of sodium hydroxide is 1.7 times the amount of bisphenol A in step 1, and the epichlorohydrin is kept refluxed for dehydration during the reaction, and the reaction time is 4h;

[0042] ③Removal of the solvent epichlorohydrin: After the reaction in step ② is completed, the epichlorohydrin is recovered by distillation at a temperature of 120°C and a vacuum degree of 10kPa; the remaining small amount of epichlorohydrin is removed by kettle evaporation , The operating pressure is 0.2~0.5...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
epoxy equivalentaaaaaaaaaa
epoxy equivalentaaaaaaaaaa
epoxy equivalentaaaaaaaaaa
Login to View More

Abstract

The invention discloses a low-viscosity bisphenol A epoxy resin, which has an epoxy equivalent of 180-184g / eq, a viscosity of 11000-12000cps, hydrolyzed chlorine of 150-300ppm, chloride ions<2ppm, sodium ions 2ppm, chromaticity<0.5, α - Diol content < 2mmol / 100g resin. The present invention also provides a production method of the above-mentioned low-viscosity bisphenol A epoxy resin. The above-mentioned low-viscosity bisphenol A epoxy resin has narrow molecular weight distribution, high purity, low viscosity, good color, excellent storage stability and good molding processability. The above-mentioned production method includes a pre-reaction step catalyzed by Na2CO3, which effectively increases the conversion rate of BPA from the original 82% to 86.6%. In addition, the solvent in the reaction is removed by adopting a still-type evaporator and a series of static thin-film evaporators in the present invention, which reduces consumption, reduces production cost, and improves product quality.

Description

Technical field [0001] The invention relates to a production method of bisphenol A epoxy resin. Background technique [0002] Bisphenol A epoxy resins show different forms according to different degrees of polymerization. When the content of bisphenol A diglycidyl ether is extremely high, it exhibits low viscosity characteristics. Because of its low content of hydroxyl groups in the molecule, low content of hydrolyzable chlorine and other impurities, it has excellent storage stability after being mixed with curing agent, and its heat resistance and electrical insulation are better than ordinary epoxy resins. Especially suitable for applications in electronic and electrical, composite materials and so on. The existing synthesis process of bisphenol A epoxy resin is mostly based on the reaction of bisphenol A, epichlorohydrin (ECH) and sodium hydroxide (NaOH) under certain conditions. [0003] The reaction of bisphenol A and ECH is very complicated. In the basic reaction process, t...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C08G59/06
Inventor 刘广宇马树君叶玉波梁景奎邱鹏李程郭树志关宏宇李福迟景丰