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Rolling member and producing method thereof

A technology of rotating components and manufacturing methods, applied in the direction of manufacturing tools, coatings, furnace types, etc., can solve the problems of insufficient strength, inability to obtain hardness, insufficient surface hardness, etc., and achieve the effect of excellent bending strength of the tooth root

Inactive Publication Date: 2009-12-02
KOMATSU LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In low-alloy steels that further contain alloying elements such as Ni, Cr, and Mo, since the hardenability of high-frequency quenching is high, in order to use steel materials with lower carbon concentrations, compared with gears after carburizing and quenching, Its surface hardness is insufficient, for example, there is a problem that it cannot fully meet the requirements for surface pressure resistance, wear resistance, burn resistance, and high strength (see Non-Patent Document 1, p110, Table 2.38, Table 2 39)
[0007] Furthermore, in the aforementioned Figure 26 In the case of forming a quench-hardened layer along the tooth profile as shown, the deep part of the quench-hardened layer (for example, the heat-affected zone) becomes the structure before quenching, which is a soft (iron) structure suitable for machining Element body + cementite) structure (usually, Vickers hardness (Vickers hardness) is Hv160-260), compared with the hardness (Hv260-500) at the deep part of the carburized steel hardened layer of carburized and quenched gear components, it cannot get enough hardness
Therefore, there are problems of insufficient dent resistance (surface pressure resistance) and spallation resistance
In addition, since the soft base part is exposed on the end surface of the tooth part, there is a problem of insufficient strength.
[0008] In addition, since significant tensile residual stress occurs at the interface between the induction hardened layer and the base portion, there is a problem that the spallation resistance of the tooth surface is insufficient.

Method used

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  • Rolling member and producing method thereof
  • Rolling member and producing method thereof
  • Rolling member and producing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0196] [Example 1; Anti-dent strength (preliminary test)]

[0197] In this example, in order to study the rotational fatigue strength accompanied by sliding on the tooth surface of the gear, the Figure 12 A rolling dent test was performed on the test piece shown, and the dent strength of various quenched and tempered carbon steels and carburized and quenched case hardened steels was investigated. Table 1 represents the chemical composition of various carbon steels and surface carburizing hardened steels used in this embodiment, and various steel materials are processed into Figure 12 After the shape of the small roller test piece 17 shown in (a), No. 1, 2, and 4 were heated at 820°C for 30 minutes, then water quenched, and tempered at 160°C for 3 hours for testing. In addition, No. 3 and No. 4, after quenching and tempering the billet, use a 40kHz, 200kW high-frequency power supply to heat the rotating surface to 950°C, then quench and harden, and perform the same tempering...

Embodiment 2

[0208] [Example 2: Confirmation of high-frequency heating conditions]

[0209] Example 1 Figure 13 (a), (b), and (c) indicate that the No.1 steel in Table 2 (equivalent to the SUJ2 material of No.4 in Table 1) was heated at 810°C for 2 hours, and gradually cooled to 600°C. After the cementite granulation treatment (slow cooling method) at ℃, it is heated to various temperatures from 800 to 1050 ℃ by high-frequency heating at a heating rate of 6 ℃ / sec, and then water quenching is carried out to study the hardness of the quenched layer and pass through The results of X-ray analysis of the relationship between the carbon concentration in martensite and the amount of undissolved cementite calculated from them. From these figures, it can be seen that in order to obtain martensite with sufficient hardness necessary for the aforementioned rotating members and gear members through the concentration of Cr into the cementite (about 7.8% by weight of Cr), as mentioned above As mention...

Embodiment 3

[0233] [Example 3: Confirmation of temper softening resistance]

[0234] Table 3 shows the composition of the alloys used in this example. After normalizing at 950°C, heat treatment at 810 to 870°C for 30 minutes, water cooling, and tempering at 250, 300, and 350°C for 3 hours were studied. (Rockwell) hardness HRC, and then, analyze the influence of various alloying element additions on these hardnesses.

[0235] [table 3]

[0236] Composition (weight %) of the steel material that is applied to embodiment 3

[0237] TP No.

C

Si

Al

mn

Ni

Cr

Mo

V

B

No.6

0.45

1.45

0.46

1.49

0.52

0.14

0.0018

No.7

0.49

1.45

0.46

1.01

1.03

0.15

0.0019

No.8

0.47

0.31

0.46

2.01

1.03

015

0.0019

No.9

0.49

0.29

0.45

1.5

1.49

0.23

0.0019

...

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PUM

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Abstract

The present invention provides a rotating component with excellent dent resistance, spalling resistance, and dedendum bending strength and a manufacturing method thereof. The rotating component according to the present invention includes: formed on the surface layer with a concentration of 0.35 to 0.8% by weight The martensite phase in which carbon is solid-dissolved is the first quench-hardened layer as the parent phase, and the martensite and shellfish in which 0.07 to 0.3% by weight of carbon is solid-dissolved are formed on a layer deeper than the first quench-hardened layer. A second quench hardened layer in which at least one of the tenite phases serves as a parent phase and 2 to 20% by volume of cementite is dispersed.

Description

technical field [0001] The present invention relates to a rotating member used in gear members, bearing members, camshaft members, etc. that require wear resistance, surface pressure resistance strength, and high fatigue strength in construction machinery and the like, and a manufacturing method thereof. Background technique [0002] In the high-frequency quenching method applied to steel, usually, the current induced by the current of 1-400kHz frequency on the surface layer of the applied part is used to heat and then cool, so that a hard martensite phase is formed on the surface layer. It is a very widely used surface hardening technology. This method is used in the manufacture of gears, shafts, crankshafts, camshafts, etc. that require properties such as sliding properties, wear resistance, and high strength. [0003] exist Figure 25 In , a typical induction hardening method for gears is shown (see Non-Patent Document 1, p258). Among them, the primary quenching of all ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/00C21D9/00C23C8/20C21D1/10C21D1/18
CPCY02P10/25
Inventor 高山武盛
Owner KOMATSU LTD
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