Vacuum smelting method and apparatus for copper-indium-gallium-selenium photovoltaic material

A technology of copper indium gallium selenide and photovoltaic materials, applied in the field of production of solar cell materials, can solve the problems of easy safety accidents, highly toxic steam, low production efficiency, etc., achieve low cost and solve the effect of energy crisis

Inactive Publication Date: 2010-01-20
PIONEER MATERIALS INC CHENGDU +1
View PDF3 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] 1. Long production cycle and low production efficiency: the selenization process is generally not less than 6 hours;
[0010] 2. High energy consumption: the boiling point of Se is 685°C, and the temperature of selenization is higher than 685°C;
[0011] 3. High consumption of Se: only part of Se vapor can contact with Cu-In-Ga layer;
[0012] 4. The vapor of Se is highly toxic, which is likely to cause safety accidents: when gaseous Se meets water (including water in the air), it will form gaseous H 2 Se (is a poisonous gas); in addition, gaseous Se is highly corrosive to other metals and easily leaks Se vapor;
[0026] 3. Se vapor is highly toxic to humans
[0028] Based on the above reasons, there is currently no CIGS material produced by one-time smelting in the world.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Vacuum smelting method and apparatus for copper-indium-gallium-selenium photovoltaic material
  • Vacuum smelting method and apparatus for copper-indium-gallium-selenium photovoltaic material
  • Vacuum smelting method and apparatus for copper-indium-gallium-selenium photovoltaic material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0057] figure 1 In the schematic diagram of the structure containing the vacuum container melting device shown, the heating equipment is composed of a crucible 6, a vacuum container 5 and a well-type electric resistance furnace 9. The crucible 6 is placed on the base of the vacuum container 5, and the vacuum container 5 is placed on the well-type electric furnace 9. On the base, the crucible has a cover 2, the crucible and the crucible cover are sealed and connected, the crucible cover has a vent hole 3, the top of the vacuum vessel is a cover welded along the weld 4, and the cover has an exhaust pipe 1, which is welded to the vacuum after vacuuming. Sealed, the crucible and crucible cover are made of quartz material with a purity of ≥99.99%, the vacuum container is made of 2-5mm thick steel plate, and there are evenly arranged heating wires on the well-type resistance furnace wall, and 7 is the charge placed in the crucible.

Embodiment 2

[0059] figure 2 The schematic diagram of the smelting device without a vacuum vessel is shown. The heating equipment consists of a crucible and a vertical vacuum resistance furnace. The crucible 6 is placed in a well-type vacuum resistance furnace 9. There are vent holes 4 on the top of the crucible and a cover 5 on the crucible. The well-type vacuum resistance furnace has a vacuum valve 1 and a crucible 6. It is sealed and connected with the crucible cover 5, and is made of high-purity graphite material with a purity ≥ 99.99%. There are evenly arranged heating wires on the well-type vacuum electric furnace body, and 7 is the charge placed in the crucible.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention provides a method and a device for melting a CIGS photovoltaic material in vacuum. The method comprises the steps as follows: four materials of copper Cu, indium In, gallium Ga and selenium Se are arranged in the same crucible, and are heated in vacuum, along with the rise of the temperature, the Ga and the In with the lowest melting point are melt into liquid first, and then the Se starts to melt; the liquid Se reacts with the liquid In and the liquid Ga violently to release massive heat, so that the temperature in the crucible rises rapidly; the Se, the In and the Ca continuously react with the Cu at a high temperature to release massive heat; finally, the Cu is completely melted and is involved in the combination reaction to form a stable CIGS CuInxGa1-xSe2 compound.

Description

Technical field: [0001] The invention relates to a production method and device for producing solar cell materials, in particular to a smelting method and device for producing copper indium gallium selenide photovoltaic materials. Background technique: [0002] Energy crisis and environmental pollution have become major problems that human beings urgently need to face and solve. Many countries, especially some developed countries, regard the development and utilization of green energy as a national policy and give strong support and encouragement. Solar energy is not only an inexhaustible and inexhaustible natural energy source, but also has a high energy density (the solar energy density is about 1 kW / square meter near the equator), which is convenient for human use; There will be no pollution in the process. Therefore, solar energy is a new energy source that human beings focus on developing, and solar cells are effective equipment for utilizing solar energy to generate ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): C22C1/02
Inventor 晏传鹏
Owner PIONEER MATERIALS INC CHENGDU
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products