Method for preparing polyphenylene sulfide plate with large plane
A polyphenylene sulfide and large plane technology, which is applied in the field of preparation of large plane polyphenylene sulfide sheets, can solve the problems of easy warping molding cycle of large plane sheets, difficulty in preparing large plane sheets, uneven solid state mixing, and the like. Achieve excellent dimensional stability, good secondary processability, and shorten the molding cycle.
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Embodiment 1
[0018] Prepare 3kg of polyphenylene sulfide composite materials meeting the following component requirements:
[0019] 30-70% polyphenylene sulfide resin;
[0020] 30-65% reinforcing fibers and mineral fillers, wherein the reinforcing fibers may be glass fibers;
[0021] 3-10% reactive toughening agent;
[0022] 0.5-3% antioxidants, lubricants and dyes.
[0023] Wherein the glass fiber content is 40%.
[0024] Then carry out the following process operations:
[0025] a. Put the above polyphenylene sulfide composite material into a hot air drying oven, and dry it at 140°C for 5 hours;
[0026] b. Then the above-mentioned polyphenylene sulfide composite material is melt-blended and extruded through a twin-screw extruder, the melt temperature of the extruded above-mentioned composite material is 280-320°C, and the speed of the twin-screw extruder is 280 rpm The vacuum degree is -0.09MPa, and the melt is extruded into a 300mm×300mm pressing die at 300°C. The temperature of th...
Embodiment 2
[0032] Prepare 22kg polyphenylene sulfide composite materials meeting the following component requirements:
[0033] 30-70% polyphenylene sulfide resin;
[0034] 30-65% reinforced fiber and mineral filler;
[0035] 3-10% reactive toughening agent;
[0036] 0.5-3% antioxidants, lubricants and dyes.
[0037] Wherein the reinforcing fiber is carbon fiber (CF), and the content is 40%.
[0038] Then carry out the following process operations:
[0039] a. Put the above-mentioned polyphenylene sulfide composite material into a hot air drying oven, and dry at 150°C for 6 hours;
[0040] b. Then the above-mentioned polyphenylene sulfide composite material is melt-blended and extruded through a twin-screw extruder, the melt temperature of the extruded above-mentioned composite material is 280-320°C, and the speed of the twin-screw extruder is 300 rpm The vacuum degree is -0.09MPa, and the melt is extruded into a 1000mm×500mm pressing die at 310°C. The temperature of the pressing di...
Embodiment 3
[0046] Prepare 110kg of polyphenylene sulfide composite materials that meet the following component requirements:
[0047] 30-70% polyphenylene sulfide resin;
[0048] 30-65% reinforced fiber and mineral filler;
[0049] 3-10% reactive toughening agent;
[0050] 0.5-3% antioxidants, lubricants and dyes.
[0051] The content of glass fiber and mineral filling is 65%.
[0052] Then carry out the following process operations:
[0053]a. Put the above polyphenylene sulfide composite material into a hot air drying oven, and dry at 150°C for 8 hours;
[0054] b. Then the above-mentioned polyphenylene sulfide composite material is melt-blended and extruded through a twin-screw extruder, the melt temperature of the extruded above-mentioned composite material is 280-320°C, and the speed of the twin-screw extruder is 350 rpm The vacuum degree is -0.09MPa, and the melt is extruded into a 1000mm×1000mm pressing die at 320°C. The temperature of the pressing die has been raised to 280-...
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