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A kind of preparation method of composite material

A composite material and reinforcing material technology, applied in the field of composite material preparation, can solve the problems of high cost and difficult construction, and achieve the effects of low cost, convenient production and construction, and good repairability.

Inactive Publication Date: 2011-12-28
JIANGXI COPPER CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, general synthetic resin-based composite materials such as epoxy FRP, unsaturated polyester FRP, phenolic FRP, furan FRP, and inorganic FRP such as magnesite FRP are not resistant to concentrated acids, especially high-temperature concentrated acids (such as 98°C at 100°C). % sulfuric acid, 97% nitric acid at 100°C) corrosion; and the anti-corrosion method under the concentrated acid medium mainly adopts thick and difficult construction and high cost methods such as ceramic tile lining, lead plate lining, and acid-resistant mortar lining, or adopts Low-carbon stainless steel, duplex stainless steel, titanium alloy, nickel alloy and other expensive alloy materials are used to make equipment or pipeline bodies or their linings to meet anti-corrosion requirements

Method used

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  • A kind of preparation method of composite material

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] Embodiment 1: It is used as an isolation layer for linings such as ceramic tiles, and its reinforcement layer adopts glass cloth and glass felt

[0019] 1. Clay formula

[0020] Material Weight (parts)

[0021] Na 2 O nSiO 2 100

[0022] Sodium fluorosilicate 8

[0023] Cast Stone Dust 50

[0024] Quartz Powder 32

[0025] Lead monoxide 5

[0026] Fumed silica 2

[0027] Silica powder 20

[0028] 2. Glue formula

[0029] Material Weight (parts)

[0030] Na 2 O nSiO 2 100

[0031] Sodium fluorosilicate 8

[0032] Cast Stone Powder 8

[0033] Quartz powder 5

[0034] Silica powder 2

[0035] Lead monoxide 5

[0036] 3. Reinforcement material: use glass fiber cloth and glass fiber felt.

[0037] When mixing glue, firstly mix cast stone powder, quartz powder, silica powder, fumed silica, sodium fluorosilicate and lead monoxide evenly, then add Na 2 O nSiO 2 In the middle, the machine wet mixes evenly...

Embodiment 2

[0039] Embodiment 2: Used as the lining of the flue gas pipe, the surface cement layer adopts glass flake acid-resistant powder

[0040] 1. Bottom layer cement formula

[0041] Material Weight (parts)

[0042] Li 2 O nSiO 2 100

[0043] Condensed Aluminum Phosphate 8

[0044] Cast Stone Powder 72

[0045] Hollow glass microspheres 10

[0046] Fumed silica 2

[0047] Zinc oxide 2

[0048] Diatomaceous earth 16

[0049] 2. Formula of surface layer mastic

[0050] Material Weight (parts)

[0051] Li 2 O nSiO 2 100

[0052] Condensed Aluminum Phosphate 8

[0053] glass flakes 138

[0054] Hollow glass microspheres 20

[0055] Cast Stone Dust 60

[0056] Zinc oxide 2

[0057] Fumed silica 1

[0058] Sodium tripolyphosphate solution 1

[0059] 3. Glue formula

[0060] Material Weight (parts)

[0061] Li 2 O nSiO 2 100

[0062] Condensed Aluminum Phosphate 8

[0063] Cast stone powder 14

[0064] Hollow glass micros...

Embodiment 3

[0070] Embodiment 3: It is used as an acid-resistant pipeline, and the surface cement layer is made of glass flake acid-resistant powder

[0071] 1. Formula of surface layer mastic

[0072] Material Weight (parts)

[0073] K 2 O nSiO 2 100

[0074] Aluminum tripolyphosphate 10

[0075] Cast Stone Dust 40

[0076] Quartz Powder 40

[0077] Aluminum oxide 2

[0078] Clay 8

[0079] Diatomaceous earth 15

[0080] Water-soluble epoxy resin 4

[0081] Chemical Reagent (K) 1

[0082] 2. Bottom layer clay formula

[0083] Material Weight (parts)

[0084] K 2 O nSiO 2 100

[0085] Aluminum tripolyphosphate 10

[0086] glass flakes 130

[0087] Cast stone powder 82

[0088] Aluminum oxide 2

[0089] Clay 8

[0090] Diatomaceous earth 15

[0091] Sodium tripolyphosphate solution 1

[0092] 3. Glue formula

[0093] Material Weight (parts)

[0094] K 2 O nSiO 2 100

[0095] Aluminum tripolyphosphate 1...

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Abstract

The invention provides a method for preparing a composite material, which is characterized in that the composite material uses specific fibers as reinforcing materials and a rubber compound composed of specific adhesives, acid-resistant powders, modifiers and curing agents as cementing materials. It is formed through processes such as glue preparation, primer application, reinforcing layer laying, top glue application, curing and curing, and acidification treatment. The invention has the advantages of convenient production and construction, low cost, good repairability, and resistance to concentrated acid and acid at normal or high temperatures. The advantage of flue gas corrosion is that its temperature resistance to concentrated acid can reach 350℃, and its temperature resistance to acidic flue gas can reach 600℃~800℃.

Description

Technical areas: [0001] The invention relates to a method for preparing a composite material, in particular to a method for preparing a composite material that is resistant to corrosion by concentrated acid and acidic flue gas at normal or high temperatures. Background technique: [0002] At present, general synthetic resin-based composite materials such as epoxy FRP, unsaturated polyester FRP, phenolic FRP, furan FRP, and inorganic FRP such as magnesite FRP are not resistant to concentrated acids, especially high-temperature concentrated acids (such as 98°C at 100°C). % sulfuric acid, 97% nitric acid at 100°C); and the anti-corrosion methods in concentrated acid media currently mainly use ceramic tile linings, lead plate linings, acid-resistant mortar linings and other methods that are heavy, difficult to construct, and expensive, or use Low carbon stainless steel, duplex stainless steel, titanium alloy, nickel alloy and other expensive alloy materials are used to make equi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/04C04B14/38
Inventor 胡剑斌
Owner JIANGXI COPPER CORP
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