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High conductivity low-temperature electrolytes for aluminum electrolysis and use method thereof

A technology with high conductivity and electrolyte, which is applied in the field of molten salt electrolysis of non-ferrous metallurgy, can solve problems affecting the power consumption of aluminum electrolysis production, difficulty in industrial successful application, and increase in resistance, so as to improve physical and chemical properties and increase electrical power efficiency , The effect of improving the conductivity

Inactive Publication Date: 2011-08-31
NORTHEASTERN UNIV LIAONING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] But with too much AlF 3 If the molecular ratio is reduced, the conductivity of the electrolyte will decrease, and the resistance will increase, thereby increasing the power consumption. During the electrolysis process, a considerable amount of power is consumed in the resistance loss of the electrolyte itself, which directly affects the electric energy produced by aluminum electrolysis. Consumption, the voltage drop of the electrolyte accounts for about one-third of the voltage drop of the entire electrolyzer
[0004] Since the birth of the Hall-Heroult method, aluminum electrolysis scientists have conducted a lot of research, during which they experimented with various chlorides, sulfides, carbonates, sulfates, and aluminates to replace cryolite, but it is difficult to succeed in industry. application

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  • High conductivity low-temperature electrolytes for aluminum electrolysis and use method thereof
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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] The electrolyte composition contains 47% of sodium fluoride, 42% of aluminum fluoride, 3% of aluminum oxide, 4% of calcium fluoride and 4% of sodium chloride by weight percentage.

[0030] Put the electrolyte of the above composition in an aluminum electrolytic cell for electrolysis operation, the electrolysis conditions are: temperature 900°C, anode current density 1.0A / cm 2 , the electrolysis application was carried out for 8h. The results showed that the current efficiency increased by 0.5% after adding NaCl, and the electrolyte conductivity was 2.32 S / cm.

[0031] Among them, the insulation structure of the aluminum electrolytic cell is designed according to the electrolysis temperature of 900°C. The boundary conditions of the temperature field of the electrolytic cell are that the surface temperature of the inner lining is 785°C, and the temperature at the bottom of the cathode carbon block of the electrolytic cell is 880°C.

[0032] Sodium chloride was dried at 3...

Embodiment 2

[0034] The composition of the electrolyte contains 48% of sodium fluoride, 42% of aluminum fluoride, 3% of aluminum oxide, 3% of calcium fluoride, 2% of sodium chloride and 2% of lithium fluoride.

[0035] Put the electrolyte of the above composition in an aluminum electrolytic cell for electrolysis operation, the electrolysis conditions are: temperature 915°C, anode current density 0.96A / cm 2 , a 7h electrolytic application was carried out. The results showed that the current efficiency increased by 0.6% after the addition of sodium chloride and lithium fluoride, and the electrolyte conductivity was 2.42S / cm.

[0036] Among them, the insulation structure of the aluminum electrolytic cell is designed according to the electrolysis temperature of 915°C. The boundary conditions of the temperature field of the electrolytic cell are: the surface temperature of the inner lining is 788°C, and the temperature at the bottom of the cathode carbon block of the electrolytic cell is 881°C....

Embodiment 3

[0039] The composition of the electrolyte contains 47% of sodium fluoride, 41% of aluminum fluoride, 3% of aluminum oxide, 3% of calcium fluoride, 3% of sodium chloride and 3% of magnesium fluoride.

[0040] Put the electrolyte of the above composition in an aluminum electrolytic cell for electrolysis operation, the electrolysis conditions are: temperature 900°C, anode current density 0.88A / cm 2 , a 9h electrolysis application was carried out. The results showed that the current efficiency increased by 0.8% after adding NaCl and MgF, and the electrolyte conductivity was 2.29 S / cm.

[0041] Among them, the insulation structure of the aluminum electrolytic cell is designed according to the electrolysis temperature of 906°C. The boundary conditions of the temperature field of the electrolytic cell are: the surface temperature of the inner lining is 788°C, and the temperature at the bottom of the cathode carbon block of the electrolytic cell is 881°C.

[0042] Sodium chloride was...

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Abstract

The present invention provides low-temperature electrolyte for high conductivity aluminum electrolysis and an application method thereof. The invention is characterized in that the low-temperature electrolyte for high conductivity aluminum electrolysis comprises the following compositions in weight percentage: 38 to 51 weight percent of NaF, 30 to 47 weight percent of AlF3, 2 to 3 weight percent of Al2O3, 2 to 5 weight percent of CaF2, 1 to 8 weight percent of NaCl, 0 to 8 weight percent of LiF, 0 to 5 weight percent of MgF2, 0 to 3 weight percent of LiCl, and 0 to 3 weight percent of MgCl2. The application method comprises the following steps: electrolysis application is carried out at a temperature of between 805 and 915 DEG C, with current density of anode of between 0.83 and 1.0 ampere / centimeter<2>, and the primary crystal temperature of the electrolyte is between 800 and 900 DEG C. The electrolyte can improve the physico-chemical performance of cryolite-alumina solution, reduce resistance consumption, improve electric power, save electric energy and reduce the cost. With the electrolyte, the electrolysis temperature can be greatly reduced, and the conductivity of the electrolysis is between 2.25 and 2.60 Siemens / centimeter.

Description

technical field [0001] The invention belongs to the field of molten salt electrolysis of non-ferrous metal metallurgy, and in particular relates to a low-temperature electrolyte for aluminum electrolysis with high conductivity and a use method thereof. Background technique [0002] At present, the aluminum electrolysis industry has been using the traditional Hall-Heroult method, and its electrolyte is Na 3 AlF 6 -Al 2 o 3 , often adding CaF 2 Or CaF is generated due to the addition of calcium oxide by raw materials 2 . In order to control the molecular ratio (Na 3 AlF 6 NaF and AlF in 3 The ratio of the amount of substance), usually with the addition of AlF 3 , the molecular ratio of the electrolyte is controlled within a certain range, the purpose is to improve the properties of the electrolyte, mainly to reduce the primary crystal temperature and achieve lower temperature electrolysis to achieve the purpose of energy saving. The future development trend is still t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C25C3/18
Inventor 王兆文石忠宁高炳亮于亚鑫胡宪伟
Owner NORTHEASTERN UNIV LIAONING